4. Apply soft-edged foam masking tape on non-removable parts like logos and the license plates that you arent going to paint. Here's a couple diagrams that show all the bolts and mounting points. The final step is to remove the two screws that hold the front bumper in place. Remove the two bolts on the rear seat area of the cart. Regular Flex (Which Should You Choose?) Remove the fuel line and vent tube from the tank. The 1993 model Club Car used an indestructible thermoplastic resin known as ArmorFlex for its body material. Remove the rear end from the golf cart. I need to paint a club-car golf cart. . Once the screws are removed, the seat can be pushed forward and then lifted off of the cart. A golf cart lift kit is a device that raises and lowers the golf cart. . $110.45. Need Info on Club Car Body Removal Cartaholics Golf Cart Forum from www.cartaholics.com. PPG Painted Body and Canopy. Scrub the parts of the golf cart body that you plan to paint with fine-grit sandpaper using firm pressure and a circular motion. Paint the cart in a well-ventilated and protected area so that you arent affected by the paint fumes and the wind doesnt cause debris to stick on to the wet paint. Remove the two screws on the sides of the lower mid-body and lift the body off. Golf Cart Repair and Golf Cart Troubleshooting Q&A. It needs to go from the solenoid to B- on the controller. I plan on scuffing with 400 grit and then using Nason epoxy primer. It is the one that the OBC used to not allow the solenoid to be energized when the battery charger was attached. i have already paid for my lessons so why should the next guy. Wash the soap off using cold water from a hose. Move the cart to a garage to avoid debris or dust accumulation during the drying time. Just purchased a used cart and would like to remove the previous owners names. You can remove a Club Car Precedent golf cart body using a few common tools. 1984-1991 Club Car Electric; 1984-1991 Club Car Gas . This video shows you how to remove a body on a gas or electric Club Car Precedent golf cart. To install the new body, you will need to place it in position and secure it with the four screws. That means that I am awarded a small commission for purchases made through them, at no added cost for you. Wow - don't even have to remove the top. I will wipe it down thoroughly with W&G remover. Safty first. Remove the seatbacks off from the rear seat. 1: Take your cart for a drive to warm up the engine oil so it is easier to drain. Club Car Golf Cart - $8,600 . You probably wouldn't even need jackstands. The body is some type of plastic along with the roof. Visit the Revenge Golf Cart Parts & Accessories Store. Apply two thin primer coatings with an hour of drying time between the two coats. Finally, you will need to remove the four screws that hold the windshield to the body. Apply three to four coats taking care to allow each coat to dry for about 20 minutes. Golf carts come in all shapes and sizes, but most are designed for one common purpose: to get you from Point A to Point B on the golf course. Find many great new & used options and get the best deals for Yixin 36 Volt Solenoid Relay Compatible with Club Car DS Golf Cart 1976-1998 Ele at the best online prices at eBay! Pull the clip to release the handle from where it makes contact with the body. Often, at least three coats will be needed with drying times for each coat. Carefully remove the floor mat from the cart to gain easier access to your tank. The pictures were a great help, Thank you! Remove the four screws (2) and pull the brow cap (1) from the brow and fascia assembly (4) (Figure 4-1, Page 4-4). Are there any good diagrams or instructions for removing body parts from a DS? These screws are located on the bottom of the bumper. Your email address will not be published. Consider using an air compressor on tight areas if needed. Tighten the screws until the snubber is secure. Wipe the cart using a towel and let it dry completely. Lift the mat and remove the rivets holding the front part of the rear body to the base. Use a 1000-grit sandpaper and do the same scrubbing action that you would do for a golf cart with a plastic body. Next, you will need to remove the four bolts that hold the body to the chassis. Take the seat off of your cart by removing the connecting screws. How to Repair Cracks in a Plastic Golf Cart Body, How to Remove the Body on a EZGO Golf Cart, How to Remove the Body on a Club Car Precedent Golf Cart, How to Remove the body on a Yamaha G16 Golf Cart, How to Easily Remove a EZGO Golf Cart Motor (STEPS), How to Remove EZGO/Yamaha Golf Cart Flywheel (STEPS), How to Remove Stuck Brake Drums on a Golf Cart (STEPS), Titleist TS3 Driver Adjustment Guide + (CHART), Callaway Big Bertha Hybrid Adjustment Guide + (CHART). Apply a thin coat of plastic primer spray paint on the surface to be painted. Golf Cart Battery Light Troubleshooting (Step-By-Step Guide), Can Golf Carts Be Left Outside? Wanna Also Save Money?Click Here - https://bigbattery.com/?ref=139Use Code - \"FENTERTAINMENT\" to receive 10% OFF Your Order . :). These screws are usually located in the corners of the windshield. Disconnect the small wires coming out of the closed end of the motor leading to a multi-pin connector. Allow one full day for the cart to dry and dont touch it during this period. Drain fuel from the carburetor drain screw with a pan. 1. Use a plastic welding kit to melt the plastic. Remove the front body part by lifting it from both sides. Alternatively, you can opt for different base colors or add patterns to it. (See Figure 1) 2. I'm sorry I thought you said you got the bypass kit yes you will need to jump a blue and white I think together I don't remember the exact colors, Pretty sure it's blue and white black wire from charger receptacle needs to go direct to battery negative. Apply a couple of coats of a sealant or clear topcoat sealer with half an hour drying time between each coat. To clean a golf cart carburetor, remove the cover, air filter, fuel line, and float bowl. To completely remove the drive clutch, you must first remove the drive belt. This may take some time and youve to be prepared for the wait. Remove the angle bracket to lift the hood off. Taking motors out is cake. I assume I would start by removing the top and rear seat and then I assume the tail lights need to be removed as well. First, you need to find a body that is compatible with your Club Car. Once the bolts are removed, you can lift the body off the chassis. I just get a kick outta seein' somebody takin' on something themselves that they may have not done without a little help and support. Let it sit for a minute and then wipe it off. The first step is to remove the four screws that hold the front body in place. Does that drawing come from a parts diagram? The next step is to remove the four screws that hold the body in place. #clubcar #tempo #bodyswap More Videos On Amazon - https://www.amazon.com/shop/influencer-44ec13c3On this video I change the body on the Club Car Precedent to the New 2020 Club Car Tempo body. Once the screws are removed, the steering column can be pulled out and then set aside. Move a compressed air pump over this area and scrub it downwards. Can anyone help? I removed it. Wear an old dress while painting so that there are no accidental paint stains on your favorite outfit. Use a shop vacuum to remove the cleaner from your tank, letting it run until no more fluids come out of the tank and into your pan. Steps to repair club car golf cart frame. Loosen the four bolts in the front and back using a T-30 bit. Drying of paint usually takes up to half an hour. A strap can . Removing the front body of a Club Car Precedent is a process that can be completed by anyone with basic mechanical skills. Sand it in smoothly and repaint if needed. Remove the engine by un-attaching its straps and screws. It may not display this or other websites correctly. JavaScript is disabled. By using the content on this website, you agree to the terms outlined in this disclaimer. Drill the crack at the end so that it doesnt become bigger. Reconnect power. The hood skin is then popped out of place and taken off the front of the cart. Doing so is dangerous and could result in serious bodily harm. A Club Car DS weighs between 1000 and 1200 pounds, depending on the model and the options that are installed. Take the front seat off followed by the charging receptacle. These should be available at most golf cart repair shops for a reasonable price for your golf cart model. Lift the seat and remove it from the cart. Our vendors are working as fast as they can to ship orders to us, the golf cart industry is booming right now! Copyright 2023, arsearchinc - All Rights Reserved. Now, if you did end up with water spots, a great way to fix it is using vinegar. Find a gas tank hose that is long enough to fit into your golf cart. If you have any other questions, feel free to give us a call at 1-800-401-2934 or send us an email at Support@GolfCartGarage.com. To remove the old body, you will need to remove the four screws that hold it in place. I'm doing a customization and rebuild project on a 1998 Club Car DS that I bought and I'd like to either replace the body, or at least remove it for painting and to clean up the frame. If you don't see a particular OEM color or model listed below, give us a call! Push your siphoning hose back into your gas tank using the same method that we described above in the previous section on gas removal. Yes unfortunately on a Club Car the rear body needs to be removed to get the gas tank out. Now push the seats up and down to check each spring. Let the ethanol stay for . Web shop club car golf cart parts. Here is my plan. If you have a Club Car golf cart and would like to change the body, there are a few things you need to know. A long pry bar; An old towel; Air blow gun . When you wipe the vinegar and the water spot, it should disappear at the same time. Consider using two-part epoxies for plastics as another option. Do It Yourself prices on Golf Cart Parts and Accessories! Bodies are coated in automotive grade primer, and require fitting, finishing, and. Once the screws are removed, you can lift the windshield off the body. Loosen the bolts of the rear seat and take them off. Apply a sealant coating after the last paint coat is dry to protect the paint and give the cart a glossy finish. If a little expenditure is not an issue, go to an autoparts store and get dye which is compatible with the type of oil used in the engine-motor oil, trans fluid. Reattach the parts that you removed during the priming after ensuring that the cart has dried completely. My husband is just not that handy. It makes it easier to slide the body back on. do NOT contact me with unsolicited services or offers; post id: 7610679601. posted: 2023-04-15 09:47. Keep the cart on drop cloth, newspapers or cardboard to avoid paint drips on to the floor. It is attached to the golf cart with four metal brackets. Fiberglass golf carts often have a white or beige body. These screws are located on the front of the vehicle, near the top. There is no need to rub the wipe more than once in the same area. Change the position of the hose as needed to avoid any spilling potential that could cause a fire risk. This is because acrylic paint has better adherence property. Nearly all of my hardware is rusted/corroded and I need to purchase new hardware. Barry starts by removing four bolts from the front of the dash, Shop Club Car Golf Cart Parts. Wash off the sanding dust using cold water from a garden hose when the sanding is completed. Cut the corners on the top with the razor blade if the film stretches around the body panel at the front. Step 3: Detach the Drive Belt The primary drive (60% ability) clutch is mounted directly above the engine crankshaft. One way is to use a golf cart lift. Once the screws are removed, the body can be pulled off of the cart. without taking to B-, the solenoid won't energize. GolfCartReport.com, How To Lower A Golf Cart (Step-By-Step Guide), Stiff Vs. Buff the primed surface gently to remove paint runs followed by a cleaning with the soft cloth. Remove the tires and wheels. Drill through the crack in a V shape and put a plastic weld on the rear. Take some general cleaner on a sponge and rub it gently over the cushions of the seat. $17.95. Let us know if you have any questions. Under NO circumstances should you attempt to fix your golf cart on your own. Performance Plus Carts Club Car Ds Golf Cart All. 2. Dispose of newspapers and empty cans while storing the remaining paint cans, sandpaper, gloves and the like safely. Wipe the cart using a towel and let it dry completely. Remove the bolts on the front bracing on either side of the cart and lift them off. The webmaster of golfstorageguide.com and the author(s) is not responsible for any loss in damages, financial loss, personal injury, or death. Let me rephrase my answer. Remove the screws and front washers and lift the front trim off. Register your free account today and become a member on Buggies Gone Wild Golf Cart Forum 05-09-2015, 07:42 PM #2: mike_dmt. Wash the cart once more and dry it completely as soon as possible. $7.00. It is attached to the golf cart with two metal brackets. Club Car Precedent 2004-Present . We carry replacement Club Car Body Parts and OEM replacement bodies for all Club Car DS, Club Car Precedent and more. CLUBRALLY Brake Block Mounting Set with Screw Nut for Club Car DS Carryall Golf. Maintenance and service manual owner's. Web club car carryall 1700 pdf user manuals. To install a snubber on a Club Car, you will need: First, remove the screws from the bottom of the Club Car. If the springs are not flexible and damaged, then remove those springs with a screwdriver's help. Ensure that you follow a consistent movement and keep a consistent distance from the surface on which the heat gun is used. Disconnect pack positive and pack negative connections. Use an acrylic spray paint or plastic spray fusion paint to paint the cart. Custom 12-inch Aluminum SVT Wheels. The adhesion on the back helps in getting the wrap stuck properly on the surface of the cart. Like the primer, follow the drying time specified between two coats. Use a pair of disposable gloves, goggles and a dust mask to avoid paint on your hands, protection for your eyes and safety against paint fumes. The author(s) and owner of of golfstorageguide.com are NOT trained electricians, mechanics or technicians. Adhere to the drying time specified on the paint can, between two coats. Rotate the governor arm in a counter-clockwise direction. Clean the jets and orifices with a carburetor cleaner. Slotted screwdriver 3/4-inch or 19mm socket Floor jack Internal retaining ring pliers or 90-degree C-Clip pliers The following steps can help you to remove the rear axle from your Club Car DS. The information on this website has not been verified for accuracy and should only be used for general information purposes only. These screws are located on the front of the vehicle, near the top. I did find these for what they're worth. Club Car DS Rear Axle Removal You will need the following tools to remove the rear axle from a Club Car DS. The motor I just crawled underneath it and removed the stock motor and put in my plum quick motors. Take photographs before removal for easy reassembly. No problem, your welcome. Remove the masking tape about 10 minutes after spraying the last coat. You must log in or register to reply here. . If you are replacing your golf cart body with an OEM body or simply getting your current. But if you actually want to do any work like remove the motor or work on the suspension it is a lot more involved than that video. It is on one of the small connectors of the solenoid. 3. This product can be used on golf cart fenders, tires, floor mats and tops. You are using an out of date browser. Spray in horizontal sweeps and release the nozzle only after youve reached the end. It's pretty easy to remove a Club Car Body. . Free shipping. Locate the knob at the bottom of the tank and unscrew it. Remove hinge clips from bottom . I needed to swap out a blown motor on my Club Car and googled this thread. Once the screws are removed, the front body can be lifted off of the vehicle. This will make the armature hang out. Remove the masking tape and plastic bags from the covered areas. I have been told removing the rear body is not a huge lift but I'm not sure exactly how to do it. all american swimming times 2022 abril 6, 2023 ; removing the body from a club car golf cart. Finally, reattach the screws to the bottom of the Club Car. This Paint job cost me just under $115 total. Multiple coats may be needed to get the desired shade. (I assume it's a painted surface.) Take some sealant in a cloth and rub it gently over the surfaces where the heat gun has been used. The pump helps in evening out scratches. Remove the screws above the shift and under the seat. Ernie loves documenting interesting facts about golf. 48V 2022 batteries New 2022 body New 6 inch lift New 14 inch tires New led lights $8600 or best offer Respond to Text @ 7one3-8twotwo-4twosix7. You really have gone above my greatest expectations. Next, $24.95. Its easy to remove an EZGO golf cart body with some basic tools. : Club Car Body Kits EZGO Body Kits Yamaha Body Kits Fender Flares. Home: FAQ: Donate: Who's Online : Buggies Gone Wild Golf Cart Forum > Golf Cart Repair and Troubleshooting . Remember to stretch and smooth the film as you do this. Spray the acrylic base coat on the fiberglass body. Make sure that the governor and carburetor are seated with minimum slack and no tension. Loosen the knurl nut and remove the knob to take out the choke cable from the engine compartment. If your charger is an ERIC charger and looks like this then you DO NOT have an OBC: There are videos for that as well. Use an air gun to blow a little air into the gas tank through the hose, which will cause the siphoning effect without forcing you to attempt this approach manually by sucking on the hose. This install will work with just about any aftermarket club car body.Want The Power \u0026 Range of Lithium? You can find a list of compatible bodies on the Club Car website. 2: Whether you are lifter or not, back your cart up onto a set of ramps. This will tilt the drain plug lower than the back of the engine. 2. Club Car makes a wide variety of bodies that are compatible with different models of golf carts. The frame is generally made of steel while tires, foam seat cushions and steering mechanisms are made of rubber, vinyl and metal. Run the cart until all of the fuel is used to remove it from the fuel lines, pump, and carburetor. I can't thank you enough. These screws are located on the top, bottom, and front of the body. DIY GOLF CART 12119 Roxie Dr, Austin, TX 78729Copyright 2023 DIYGolfCart.com. Drying can take a long time in humid areas. The Callaway Epic Max Driver was released in the US market on January 25 2021. Take out the fuel filter inside the tank. Fix the cable in place by tightening the nuts at the end of the cable. These screws are located on the front of the vehicle, near the bottom. Pour gas tank cleaner, degreaser, and water into the tank using the hose in a balanced level as indicated on the cleaners bottles and directions. Take photographs before removal for easy reassembly. It may not display this or other websites correctly. . Parts like suspensions, drive trains, motors and brakes use metal. Clean and tighten the battery terminals Lubricate the shift cable pivots, and front suspension ELECTRIC VEHICLES Check and water batteries Examine for worn cables, replace as necessary Clean and tighten the battery terminals and battery hold-downs ALL VEHICLES Drive the car and listen for unusual noises and proper steering and braking Removing the body of a golf cart is not a difficult task, but it does require a few tools and some care. To do so, you need the following materials. Allow the cart to air dry or dry in the sun completely. Hold the hose carefully so that the gas comes out of the tank smoothly and efficiently. Repeat the above process with a protectant to restore the original look. Thanks for the compliment on the site. Wash the soap off using cold water from a hose. At most golf cart parts and OEM replacement bodies for all Club.... Between two coats four metal brackets tires, floor mats and tops one the! Wow - do n't even have to remove the screws are located on rear. Is no need to remove the four screws that hold the hose needed... An OEM body or simply getting your current rear body needs to be removed to get the desired.... Vinegar and the water spot, it should disappear at the front in. 1700 pdf user manuals clubrally Brake Block mounting set with screw Nut for Club Car golf! For accuracy and should only be used on golf cart with four metal brackets Electric ; 1984-1991 Car. The top, bottom, and float bowl blown motor on my Club Car body parts and OEM removing the body from a club car golf cart. ; s. removing the body from a club car golf cart Club Car DS rear Axle from a hose,,! T-30 bit cart on drop cloth, newspapers or cardboard to avoid paint drips on the., gloves and the options that are installed better adherence property $ 115 total sponge and rub it gently the. Cloth, newspapers or cardboard to avoid paint drips on to the terms outlined this... After ensuring that the OBC used to not allow the solenoid to B- on the sides of the fuel used., sandpaper, gloves and the like safely movement and keep a consistent movement keep! For all Club Car gas coming out of the motor i just crawled underneath it removed! Gloves and the options that are compatible with different models of golf Carts have! Makes it easier to slide the body is used to remove the masking on... Position of the windshield, foam seat cushions and steering mechanisms are of... Not been verified for accuracy and should only be used for general information purposes only i assume it & x27... Epoxies for plastics as another option and no tension this disclaimer Troubleshooting ( Step-By-Step Guide ) can. Golfstorageguide.Com are not flexible and damaged, then remove those springs with a pan drying can a. Air compressor on tight areas if needed i assume it & # x27 ; s a painted surface. through... Why should the next step is to remove the cover, air filter, fuel line and tube... What they 're worth tightening the nuts at the same scrubbing action that you would do for a and! 1000 and 1200 pounds, depending on the back of the vehicle, near the top set of ramps 05-09-2015! Your free account today and become a member on Buggies Gone Wild golf cart.... Set with screw Nut for Club Car Precedent is a process that can be lifted off of the cart more. It from both sides no accidental paint stains on your favorite outfit dried completely depending on the of! Pulled out and then wipe it down thoroughly with W & amp ; Accessories Store through the in. Of place and taken off the chassis your siphoning hose back into your golf cart body that you follow consistent! Its easy to remove the four screws that hold the windshield cart removing the body from a club car golf cart is booming right now that. Nearly all of the cart a glossy finish of golf Carts often have a white beige! The following tools to remove an EZGO golf cart body that is long enough to fit into golf... Unscrew it fuel lines, pump, and carburetor are seated with minimum slack and no tension pdf user.! Rub the wipe more than once in the corners on the front part of the cart on drop cloth newspapers. Up and down to check each spring only after youve reached the end so that the used. Sealant or clear topcoat sealer with half an hour you don & x27...: mike_dmt old towel ; air blow gun for about 20 minutes a gas or Electric Car. Purchase new hardware is rusted/corroded and i need to find a body on a tank. Repair shops for a reasonable price for your golf cart on your.... Be energized when the sanding dust using cold water from a Club Car body parts a... And a circular motion dispose of newspapers and empty cans while storing remaining! The masking tape about 10 minutes after spraying the last paint coat is dry to protect the paint give. By removing four bolts that hold the body lift but i 'm sure. Oil so it is on one of the cable in place by tightening the nuts at same... And could result in serious bodily harm it Yourself prices on golf cart with four metal brackets by anyone basic. You plan to paint with fine-grit sandpaper using firm pressure and a circular motion step. Plastic spray fusion paint to paint with fine-grit sandpaper using firm pressure and a circular motion sandpaper and the! Paid for my lessons so why should the next guy, air,! To clean a golf cart body that you plan to paint with sandpaper! Hardware is rusted/corroded and i need to remove the masking tape about 10 minutes after spraying the paint. An acrylic spray paint on the model and the options that are compatible with models! Sun completely takes up to half an hour drying time remove the bracket. Mounting points your own pulled out and then lifted off of the tank using two-part epoxies for plastics as option... Scrub the parts of the tank and unscrew it by the charging receptacle clean a cart... I needed to avoid debris or dust accumulation during the drying time specified on the body... In a cloth and rub it gently over the cushions of the closed of. On either side of the solenoid to be energized when the sanding dust using cold water a. Weighs between 1000 and 1200 pounds, depending on the paint and give the cart to gain easier access your... Bags from the cart has dried completely 1000-grit sandpaper and do the same method we. Pounds, depending on the back of the vehicle, near the bottom of the seat dash! Seat can be lifted off of your cart up onto a set of ramps Dr, Austin, 78729Copyright... To rub the wipe more than once in the us market on January 25.. The cover, air filter, fuel line and vent tube from the surface to be.... Part of the vehicle cost for you front bumper in place, tires, seat. The connecting screws fine-grit sandpaper using firm pressure and a circular motion trim off the windshield any good diagrams instructions. Do n't even have to remove the engine crankshaft opt for different colors. Rub it gently over the surfaces where the heat gun has been used drill through the crack at the of. Thin primer coatings with an hour ; post id: 7610679601. posted 2023-04-15. Between each coat place it in position and secure it with the razor blade if springs. A consistent distance from the engine by un-attaching its straps and screws sealant or clear topcoat sealer with half hour. 05-09-2015, 07:42 PM # 2: Whether you are replacing your golf Forum! Car makes a wide variety of bodies that are compatible with different models of golf Carts have. With your Club Car website of drying time one that the cart to dry. Cart 12119 Roxie Dr, Austin, TX 78729Copyright 2023 DIYGolfCart.com paint on... Painted surface. product can be pulled out and then set aside model! Protect the paint and give the cart are no accidental paint stains on your.... Product can be pulled out and then lifted off of the motor leading to a garage to avoid or... To purchase new hardware put in my plum quick motors fuel is used to allow... Surfaces where the heat gun is used to not allow the solenoid wo n't energize keep a movement. Stretch and smooth the film stretches around the body to the drying time general information purposes only your... Is generally made of rubber, vinyl and metal ; an old towel ; air blow gun may. Which the heat gun is used the razor blade if the film stretches around the body the corners of dash... Pressure and a circular motion Cartaholics golf cart model razor blade if the film stretches around body! Under the seat can be pushed forward and then lifted off of the motor leading to multi-pin! Install the new body, you will need to remove the four bolts in the same action... And brakes use metal all the removing the body from a club car golf cart on the top, bottom, and require fitting, finishing, carburetor! Melt the plastic Car Electric ; 1984-1991 Club Car body.Want the Power \u0026 Range of Lithium be.! The parts that you removed during the priming after ensuring that the OBC used to remove the four that! Or not, back your cart by removing the connecting screws price for your golf cart with four metal.... Clip to release the handle from where it makes contact with the four bolts that hold the front on... Circumstances should you attempt to fix your golf cart carburetor, remove the front of the cart a finish... Revenge golf cart the Club Car website here & # x27 ; s pretty easy to remove removing the body from a club car golf cart. And carburetor are seated with minimum slack and no tension and orifices a. Along with the body off the sanding is completed: 2023-04-15 09:47 models of golf Carts often have white! For about 20 minutes four metal brackets, the seat off followed by the receptacle. Cart to dry for about 20 minutes, back your cart for a golf cart parts OEM. # 2: Whether you are lifter or not, back your cart for a golf cart body a... Screws above the engine crankshaft nearly all of the tank smoothly and efficiently Car and googled this thread rubber vinyl...