rubber roller covering

It let us meet the expectations of most demanding customers in terms of working conditions and the quality of rollers. With our advanced machines, we can produce rubber rolls up to 6,000 mm in length and 1,100 mm in diameter, meeting the requirements of almost every operation. We offer short lead times as standard and can cater for break down situations where rollers need to be turned around quickly. We sell rubber wheels and rollers to a variety of industries like automotive, aerospace, maritime, food & beverages and manufacturing. The rollers must be supported on their shafts. The bond between the core of the Rubber Roller and Roller Covering is equally as critical as correct compound selection. Al hacer clic en "Aceptar todas", usted consiente el uso de TODAS las cookies. Our customers are well known major companies in the Benelux, Germany and Scandinavia as well a counties far outside this group where the focus is on High Quality, Short lead times and competitive prices. In addition, each temperature history is recorded as part of the manufacturing process. 2. EPDM & EPDM Blends Natural Rubber Blown Film If desired we can deliver all these on a Turn key basis where they are available out of the packing boxes with shafts, bearings and bearing houses all pre-fitted ready to go. Weight of up to 12,000 Lbs. With this knowledge, we are able to replicate rubber rollers time and time again to exact specifications. Unhappy with the quality of rubber gripper pads used on their machines, a new customer approached us to find a solution to limit the downtime they were experiencing on their machines. Avoid any UV light to the rubber. This enables us to react immediately to a customers request, therefore, speeding up the production time and returning the finished product on time. Many decades ago, we supplied our first roller covering. FOR INDUSTRIES: FOOD INDUSTRY PAPER INDUSTRY TANNERY WOOD INDUSTRY PACKAGING INDUSTRY IRON AND STEEL INDUSTRY TEXTILE INDUSTRY GLASS INDUSTRY AGRICULTURAL INDUSTRY NON-WOVEN. Whether you're looking for answers, would like to solve an issue at your facility, or want to let us know how we did, you can contact us here. Max length of 11 meters We undertake the regeneration of worn rollers and shafts, and we also perform work from scratch, including the metal part, based on the customers drawings. PVC roller coverings of this type are filled with a bottom layer of cotton, this coating will be glued to the tube top. Always use appropriate cleaning solutions. Then a new layer of rubber is added to the (vulcanized) steel surface. In the 80's we continued with rollers and elements in polyurethane elastomers, for the last decade composites and HVOF and APS Plasma thermal spraying coatings. Our capabilities include, We are all around rollers experts. 049 9335733 Fluoroelastomers (Viton) Our capabilities include dynamic roller balancing, laser engraving, and precision sleeves.The wide range of services offered and our ability to complete projects in house ensures we can control quality from beginning to end. Fax: +44 (0) 1928 571775 Our state-of-the-art facility was designed to manufacture rollers in the most efficient way possible to provide the best performing roller covering for your application. C/. Inverse Crown all qualities can be supplied in different widths, and, if required, we can provide virtually any quality with self-adhesive layer. Valley Roller operates six large programmable-controlled autoclaves around the clock to cure all new and rebuilt rolls. FOOD INDUSTRY PAPER INDUSTRY TANNERY WOOD INDUSTRY PACKAGING INDUSTRY IRON AND STEEL INDUSTRY TEXTILE INDUSTRY GLASS INDUSTRY AGRICULTURAL INDUSTRY NON-WOVEN. PVC Roller Covers have outstanding chemical resistance and are suitable for areas of high corrosion. We are constantly working on the development of our rubber compounds to get even better properties, which extends the service life and shortens the throughput times, but also the end product has a better quality. We have in excess of 2,000 proprietary rubber formulations. Pero la exclusin de algunas de estas cookies puede afectar a su experiencia de navegacin. Universally, Rubber Rollers are used in material application, movement facilitation and material support and transportation. Estas cookies se almacenan en su navegador slo con su consentimiento. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ). Our priority is always to offer the maximum quality in all our jobs. Rubber Covered Rollers | Rubber Covered Cylinders and Sleeves. We deliver to our customers for both new build as well as those customers requiring a remanufacture of worn or damaged rollers with a new special rubber layer. Neoprene Many types of elastomer rubber blends and cast urethane covers formulated to suit your specific application. This website uses cookies to provide you with the best possible service. rubber moulding project pic The first key stage of the process involves prepping the roller drum. In the range of our services, we deserve the regeneration of rollers, rollers and wheels. We have options including FRAS, FDA Approved, UV resistance additive, and Teflon and Silicone Additives. At the moment, we can rubberize rollers with diameter up to 1600 mm and lenght up to 8 meters. In case of any possible mechanical force, protect the rubber with cellular foam material. to produce PU roll covers in Australia. Printing Rolls The expertise gained over these years in the manifold industries allows us to offer a product which is widely tested and reliable, as evidenced by the several machineries with A.Piovan branded rollers present worldwide. Our expert team have accumulated many years experience in covering rollers and can advise on any issues or queries including material specifications, roller design or end use applications. ", "Since Clifton Rubber has taken over the re-covering of these gripper pads the customer has had no premature failures and the products have a much longer lifespan.". The Thermal Spray cover allows to apply very high fusion points without raising the temperature of the components. A family business established in 1948, we have become specialists in the rubber roller covering sector, serving the UK, European and Worldwide markets. Our precision grinding equipment can grind rollers to the most demanding tolerances and our advanced profiling techniques enable us to cut a wide range of patterns to suit specific roller requirements. Whatever your application, we can help specify the best possible rubber compound and the right tolerances to ensure better roll performance. The rollers we offer meet the highest quality standards. This website uses cookies so that we can provide you with the best user experience possible. UK manufacturer supplying rubber & PU components globally, In-House precision engineering & toolmaking capability, Nearly 50 years experience in rubber & PU manufacturing, The UKs leading manufacturer of rubber coverings and linings. We get our rollers back quickly and they are always great quality., Brad, Maintenance Engineer, Food Processor, "Excellent service which is unusual in this day and age. Lindberghstraat 49 7903 BM Hoogeveen Nederland, T: +31 (0) 528 260 100 F: +31 (0) 528 260 101 E: info@rumarubber.com. Take, for example, rollers, peel rolls and axial rolls. By having our own transport and excellent carriage facilities, we can offer a first rate economic service directly to and from your door. Sin embargo, puede visitar "Configuracin de cookies" para dar un consentimiento controlado. If refurbishing an existing roller then this stage will start by stripping off the existing rubber covering. Max diameter of 1,8 meters Tambin tiene la opcin de excluirse de estas cookies. Our goal is to offer the best service and the widest range of roll covers on the national and international markets. Rubber rollers can be delivered complete and ready to use (turnkey). In 1961 we began to focus on the manufacture of rubber-modelled pieces. The re-covering of used rubber coated rollers. OurTechnical Support team is well versed in the requirements of all types of applications, it is their focusto work closely with our customers, ensuring the right cover is being used for each application; no matter what industry. (5,443 Kg) In addition, we can perform the following operations on rubber rollers: We also offer Static and Dynamic Balancing service on rollers with a minimum weight of 25 Kg. Our knowledgeable technical sales team can offer advice and expertise on all aspects of engineering, rubber lagging, wheel covering and rubber products and can recommend suitable types of polymers for your specific application. Silicone & Silicone Blends Lift the rollers only on the shafts, never on their rubber. Two regional locations each with a truck route to easily service your rollers. 6. Such coatings are add.. gTeek - the Tech Geek! Our two large autoclaves that can cure multiple rollers each time affords us the capability to offer a flexible turnaround to suit our customers urgent requirements. Nitrile (Buna & NBR) Our 70,000 Square Ft. facility incorporates over 20 CNC/NC lathes that give us the leading edge over our competition to Get the Job Done! PVC roller covers are dense and cost-effective, very consistent. The rubber rollers can be rotated, grounded and supplied with a profile if desired. Highest quality rubber covers using computer-controlled autoclaves, CNC grooving and crowning for exacting tolerances. Conductive Compounds After the metal is sandblasted, the damaged rubber surface is stripped from the sheet. Lateral Serrations Paper Mills North West Roller Services Ltd offer a complete in-house service to either refurbish existing cylinders and sleeves or rubber cover from new. Passaic Rubber Company is a full-service Roller Covering and Repair shop. Este sitio web utiliza cookies para mejorar su experiencia mientras navega por el sitio web. We also offer roller recovering services, meaning we replace the rubber or urethane cover that surrounds the core. Bagging Rolls. Our engineering unit has a highly skilled workforce and advanced CNC milling and turning equipment offering the capability to manufacture high quality steel rollers, roller components and roller assemblies. Q. Egberts Rubber covers rolls for many applications in various industries. Through our experience of over 100 years in business, Passaic Rubber has met the challenge and need for any, and all, of your roller coverings, grindings, journal repairs and balancing needs. We can rubber cover up to lengths of 4000mm between centres, and 570mm in diameter, we also have the lifting ability that enables us to cover large rollers reaching up to a tonne in weight. Depending on the mixture used, the working temperature is up to + 130 C, We offer rubberized shafts in hardness from 25 ShoreA to 100 ShoreA, 2020 Proexport Wszystkie prawa zastrzeone. FDA Approved Compounds B.H. Left Hand Groove Circumferential Serrations Times are changing. The manufacturing of a rubber roller is a straight forward process that involves the fabrication of the roller core, rubber Applications include nip rolls, applicators, laminating, embossing, sponge rolls, spreader rolls and so much more. Parabolic Crown Cheshire ", "Really pleased we found Clifton rubber, their technical team really helped us in the early stages of our project and now they produce our parts which we know will be top quality every time. In our 24-hour economy it is of the utmost importance that materials can be DELIVERED quickly. We also offer a range of grooving options including Chevron, Diamond, Spiral, Herringbone, Fluted and Plunge Grooved. Each rubber material is batch tested for consistency in our on-site Rubber Chemistry Laboratory. In addition, we produce rolls with rubber coverings according to FDA requirements for the food industry. We have built our business from the ground-up with decades of industry knowledge on which compounds are ideal for each application. choose which ever colour you like in most rubber compounds regardless of shore hardness. Taper Acid & Alkaline Resistant Compounds, Flat/Smooth Finish Idler Rolls Valencia (Spain), Tlf: + 34 96 1547450 The second method is to wrap uncured rubber sheet compound around the roller. Via dellIndustria, 2135010 Borgoricco (PD) Italy, Tel. Our speciality is in correct Roller Covering compound selection, we work closely our valued clients to develop a High-Performance Solution for existing or new rollers. 3. In fact, we have a dedicated in-house team of experts who will visit your site and assess your current roller setup, with the knowledge of when to re-cover or refurbish your roll, as well as recommendations for different elastomer compounds to make your application run better, faster and smarter. All our Rubber Coverings are vulcanised to the Roller Core and our Polyurethane Coverings are oven cured to the Roller Core. Never put the rollers onto the floor. Kolthoff always stays true to this quality PROMISE! We stock materials formulated for high and low temperature, food quality (FDA approved), anti-static and flame retardant applications. We know elastomer compounds. Q. Runcorn We also take care of repairs to core and shaft journals as well as the balancing of rollers and rolls. Ruma Rubber, with more than 250 original compounds, is a European trendsetter. Once the roller is wrapped it is necessary to vulcanise the uncured compound to create the solid rubber lining suitable for the end application. Through our years of experience, we could offer a solution for many customers. We hold on average around 4.5 tones of Rubber compounds in stock. Choose your type of quality in the Material menu below.. Give new life to your existing roll with our full refurbishment services. For the best experience, please use one of the latest browsers. Ruma Rubber produces and repairs rollers up to a maximum Diameter of 1,800mm, a maximum length of 10,000mm and a maximum weight of 10 ton. Over 20.000 products for industrial supply. We pride ourselves on our friendly, conscientious approach which results in an efficient service from start to finish. We asses every case until we can offer what the customer really needs. Double Taper We are all around rollers experts. Concentricity within 0.001 At the moment, we can rubberize rollers with diameter up to 1600 mm and lenght up to 8 meters. For applications requiring a near-perfect grind profile, Valley Roller offers a laser inspection system. In addition, we can perform the following operations on rubber rollers: Helical, crossed, transversal and longitudinal grooves. LTD and sawmajor investment into Polyurethane roll covers. Please enable Strictly Necessary Cookies first so that we can save your preferences! This capacity flexibility makes us an industry leader in the coating of rollers of all shapes and sizes. We offer a range of surface finishes including plain face, polished, rough, ground, crowned and tapered. Cookie information is stored in your browser and performs functions such as recognising you when you return to our website and helping our team to understand which sections of the website you find most interesting and useful. Details covered with NBR rubber, they are abrasion-resistant and resistant to petroleum products. Pol. Since 1991, Rol-Tec has become the industry leader in rubber covering and grinding by utilizing the best compounds, equipment, and skilled craftsmen. A new rubber surface for old rollerscan also be produced in addition to the production of new rubber rollers using roller rubber covering. Computer-controlled temperature and pressure ramping creates exacting physical properties in each rubber compound. In Tecno-Caucho, in addition to the most appropriate facilities, equipment and machinery for roller coating and machining, covers and mechanical components we also dispose of the most important element: a technical and human team, willing and ready to fulfil our customers needs. Max weight of 64.000 Kg. Yes is the answer, although it may be slightly more expensive to switch from the standard compound colour you are able to Due to their properties, NBR and EPDM rubbers are often used in industrial rollers. Styrene Butadiene Rubber (SBR) As you navigate your way through our website you will find information about our History,Rubber & Polyurethane cover applications, our working capacities and the variety of grinding, grooving and engineering services we provide. Other elastomeric compounds to match shafts to job specifications in a variety of industries. inform you of the safest way and correct way to clean your rollers/cylinders. Chevron Grooving In all markets, North West Roller Services Ltd are leaders in the field of roller technology. Egberts Rubber is a producer and supplier of high quality rubber coverings. Web Spreader Contact us without committment, we will be pleased to find the solution that best fits your projects! These are either remanufactured and re-covered or are new rollers cores delivered covered in rubber and form an important Ruma Rubber core business. Do you have production problems because your rubber rollers are failing? At this moment we sell our roller coverings world-wide in more than 50 countries. At Clifton Rubber we have several industrial steam autoclaves ranging from 0.5m in diameter up to 3m in diameter and up to 8m in length. Our machine shop can repair damages rollers, including the bores and journal. Web Spreading For many uses in different industries, we offer differnet types ofcovers and plates. Barrio del Cristo Lay-on Rolls We also offer. With more than 75 years of industrial experience, where we have always invested and contine to do in our Research and Development we are a worthy partner who can offer only the very best price quality ratio. Overall Length of 273 inches (6,929mm) Journal to Journal Cast Film Registered in England No. Here at Rol-Tec we specialize in manufacturing every aspect of your custom molded rubber roller. Fax 049 9335744 With our expertise and experience you can be confident that you will have the most appropriate covering on your rollers. Poltica de privacidad y proteccin de datos. This enables us to inform customers of the correct rubber compounds needed for all types of processes. Rubberizing the rollers with EPDM rubber enables the rollers to work in UV conditions, e.g. Anti-Static Compounds Process Rolls We provide more than 300 types of rubber elastomers that we apply in every industrial sectors, establishing Tecno Caucho as a leader in technology and quality. We offer a vast variety of finishes from polished plain to intricately grooved and have state of the art machinery for making new rollers and wheels as well as tools for moulding. This saves the acquisition costs of a completely new role. Pressure Gauge Industrial service, Liquid filled, Pressure Gauge For Food and Sanitary Industries, Pressure transmitters with local indicator, Special gases ball valves - O2, CO2, CL, NH3, Roller Covering - PVC Transparent Sand profile - 2,0 mm thick, Roller Covering - PVC Transparent Smooth profile - 1,8 mm thick. Over 3000 rubber compounds available can be tailored to your specific application needs. Email:info@apiovan.it, A.Piovan srl PIVA 00831110283 Privacy Policy. AMES Direct is a Specialist in the Inspection, Engineering, Manufacturer and Condition Monitoring of Rubber & Polyurethane Rollers in all industries and environments. Bad cleaning habits can shorten a rollers service life, certain rubber rollers/cylinders require different cleaning methods and Specialty compounds and blends available for the most challenging applications. This is achieved using an industrial autoclave which applies the heat and pressure required to vulcanise the raw rubber material. What is the process of rubber covering? Surfaces can be turned or grinded with different roughnesses. Coating Store in temperatures ranging from 15 30 in 65% relative humidity. North West Roller Services Ltd production and sales team have over one hundred years of industry experience between them! i.fb-icon-element.fontawesome-icon.fb-icon-element-1{ color: #54565b; background-color: #ffffff; border-color: #4a4e57;}i.fb-icon-element.fontawesome-icon.fb-icon-element-1:hover { color: #54565b; background-color: #ffffff; border-color: #65bc7b;} Contact us: (909) 947-1244. Right Hand Groove Inform yourself about the many possibilities, short delivery times and very competitive prices! North West Roller Services Ltd prides its self on producing rubber-covered rollers to a high quality. Head Office: +44 (0) 1928 571711 Drilling Our computerized grinders are capable of producing any industrial crown specification, with precision grinding tolerances that far exceed industry standards. We have an extensive range of roller covering equipment including one of the largest diameter autoclaves in the UK. Fax: + 34 96 1532328 2. PVC roller covers are dense and cost-effective, very consistent. 2. Sitemap|Privacy Policy, Here at Rol-Tec we specialize in manufacturing every aspect of your custom molded rubber roller. Clifton Rubber | Manufacturers of Rubber and Polyurethane components since 1973, Manufacturers of Rubber and Polyurethane components since 1973. Herringbone At Clifton Rubber we haveover 40 years experience in covering rollers and wheels in both rubber and polyurethane materials supplying a wide range of customers in various industries including food processing, textiles and quarrying. Laminating From kiss grinds to complete core fabrication, Rol-Tec is the single source for all of your industrial rubber roller needs. If you disable this cookie, we will not be able to save your preferences. This field is for validation purposes and should be left unchanged. We can Engineer, Design, Fabricate and Repair rollers to meet your individual specifications. Overview of North West Roller Services Ltd Rubber Covering products, Rubber Covering is offered for the following applications. We take care of the installation of cores, shafts and the packing of the rubber rollers. With Australias largest and most technically advanced roller recovering facility we are able to provide solutions for rollers of almost any size, for our customers both nationally and also throughout S.E. Utilizamos cookies en nuestro sitio web para ofrecerle la experiencia ms relevante al recordar sus preferencias y visitas repetidas. Only this process will ensure a super-strong bond of the Roller Covering to the Roller Core. VAT No. We want to find a solution with you. De ellas, las cookies clasificadas como necesarias se almacenan en su navegador, ya que son esenciales para el funcionamiento de las funciones bsicas del sitio web. The face of the drum is then coated with a chemical bonding agent to adhere the compound to the roller. Rotary Dies and Support Tooling Solutions, Spreader, Specialty Roll and Rubber Covering Solutions, Valley Roller Rubber Covered Roll Solutions, Grooved Rubber Covered Roll Product Sheet. WA7 1TY, Copyright 2021, North West Roller Services Ltd | All rights reserved. NBR- rubber coating of rollers with this elastomer makes them resistant to oils, gasoline and other petroleum products. We would advise you to contact our production department and speak to one of our highly experienced personnel to Email: enquiries@nwrollers.co.uk, 1 Tudor Road Manor Park We have acquired the license of the European skapa roll cover technology S.L. Always striving to offer bespoke solutions to meet specific customer requirements, in whatever industry, we recently worked on a rubber roller covering project for a company in the Offshore industry. Due to their properties, NBR and EPDM rubbers are often used in industrial rollers. Rubber elastomers, thanks to their extensions of physical and chemical properties, make it possible to use their agents in any industry. These covers also set industry standards for use with conveyors of both driven and unpowered rollers. Perfected through decades of expertise in custom elastomers. Depending on your wishes and specifications, we cover rolls with a variety of rubber qualities (composition and hardness). 2014 was a busy year for RAPID PACIFIC ROLL COVERING PTY. Precision Roll Grinding Tolerances to within .001 For any kind of manufacturing processes and conveyor belts we offer rubber covering of push rollers, pulleys, rollers. Turn the rollers every month by 90 to prevent banding on rubber. Strictly Necessary Cookie should be enabled at all times so that we can save your preferences for cookie settings. Packaging 4. Non-Wovens AMES Direct has the capacity to design & manufacture New Rubber Rollers as well as refurbishment services on Rubber Rollers from 10mm Diameter up to 1700mm Diameter and up to 6000mm long+. Balancing (Static, Dynamic) upon Request, Ag Rolls ABBA Roller produces the tightest overall roller tolerance specifications in the High Precision Rubber Roller Industry. Avoid contact with hard and peaked objects. 46930-Quart de Poblet Q. PVC Roller Covers have outstanding chemical resistance and are suitable for areas of high corrosion. Rubber elastomers, thanks to their extensions of physical and chemical properties, make it possible to use their agents in any industry. See who weve provided quality products & services, 2021 - 2022 Rol-Tec, Inc, All Rights Reserved. We have recently successfully completed an interesting project for a new consumer products company. Regrind your existing rubber covered roller, Completely strip off old used rubber & recover with new elastomer. Our product range includes PVC, natural and synthetic rubber, polyurethane, cork, (wool-)felt, mohair, silicone, flock and EPDM. Industria, 5 on painting lines. Our same level of commitment to quality translates to all applications whatever the final process, from the latest wallpaper collection to the most sophisticated packaging or textile design. In addition to the production of new rubber rollers used rollers can also be provided with a new rubber layer. The first method uses a mill to masticate the uncured rubber slab compound which is then hand wrapped around the face of the roller, this method tends to be used for larger more complicated items. All procedures and processes are monitored with full traceability to ensure consistency and repeatability to ensure the finished ground surface meets the high standard required by our customers. The final stage of the process involves finishing the roller to suit the specified application. We have an extremely high-tech facility, with a full machine shop. 1. The customer required a bespoke polyurethane drip tray moulding, which would form part of a new piece of high-end bar equipment. Our polyurethane coverings offer a wide range of properties, allowing them for many applications. For our customers benefit we can offer rubber rollers manufactured from common commercially available rubber and in a wide spectrum of colours and hardness. Ask a Rol-Tec representative for a recommendation or see our materials page. Bespoke Rubber Air Valve Lining Project Successfully Delivered to an Engineering Solutions Customer, Edison Road, Industrial Estate, St Ives, Cambs, PE27 3FF, UK, T: +44 (0)1480 49 61 61 E: sales@cliftonrubber.com. We can cover new rollers free issued to us, strip and re-cover existing rollers or manufacture complete rubber covered rollers including the fabricated steel or aluminum drum and shaft. Leake & Sons Rubber Services is one of the UKs leading manufacturers of rubber covered rollers,rubber mouldingsand rubber to metal bonded products. This system offers non-contact measurement for highly accurate, 0.001 inch or better, diameter, TIR and grind profile measurements. Our machine shop can repair damages rollers, including the bores and journal. Our Rubber Rollers are processed through a quality-controlled surface preparation process involving degreasing, linishing, sandblasting, washing and priming. The polyurethane screening stars do the job great, very very pleased. For further information visit our developments page. Ruma covered rollers are used in a myriad of different industries. Choose your type of quality in the Material menu at the right side of this page. Precision surface grinding, polishing and grooving, can be achieved to an exacting standard. 1. 5. Currently, Tecnocaucho is the domestic company with the highest production capacity in complete rolls, and their covers including rubber, polyurethane, composites and hard covers with high speed HVOF and APS Plasma thermal spraying.

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