diy synthetic teak decking

document.write('<'+'div id="placement_318127_'+plc318127+'">'); Yachts, Gulf Craft, Sunseeker International, and X-Yachts. I think that's where removing a small sample is probably the best way to start. Reply Office: +1 (954) 522-5515 1591 E. Atlantic Blvd, 2nd Floor I'm trying to decide if DIY installation is worth the time and effort. I'm not offended :) You are absolutely right, if i could afford it i would have gone with real teak, but prices are very very high now. Thanks again. Instagram Thank you for such a comprehensive post. I'm also looking into the Gibco Flex Mold. That has inspired me to consider following suit. Like Bruce I'm considering doing the same on my boat. It's a one-part polyeurethane, similar to 5200. This deck is normally shielded from the weather, so that helps. When you have filled the groove with caulk, use a plastic or wooden tool, covered in water with dishwasher fluid to scrape it flat in the grove,simultaneouslyremoving the excess caulk. You can enjoy your beautiful deck instead of worrying about maintenance and poor quality. I used to work for Teakdecking Systems fabricating these floors, so I guess I'm a bit biased against the plywood idea. The downside has been its tendency toabsorb heat, which makes the product uncomfortable for bare feet in southern boating locales that havecontinuous sun exposure (e.g. Telephone: +44(0)1420 587802 Email: info@tek-dek.com Flexiteekplans to retain the Wilks manufacturing premises in Essex,northeast of London, England, along with all employees,combining the skillset of both companies to serve theinternational marine market. Fortunately I only managed to destroy a few square inches. See the attached picture for reference. With plywood the grain runs lengthwise, you will want to route along the grain most of the time (lengthwise). The material looks great, dries fast and nice to walk on. If anyone has actually tried this, I'm wondering if it's practical for a 50 foot sailboat with kingplanks an all sorts of other interesting patterns to make. Corrosion Demystified This still isn't cheap however, if you do all the measuring and applicating yourself, the price is still nearing the $1000 mark for the surface area shown in this instructable. That is what I meant to by saying that my experience does not fully correspond to your situation. The synthetic teaks can be good. Low combustibility (Flammability tested to AS/NZ 53837). For the straight lines you can use a guide, obviously that won't work for the rounded corners, just be careful and take your time! 5 years ago, Hi, the decking has been on my boat for a little over 4 years now and it still looks good. Atlantic GRAND BANKS ON A, Inside theOuter Banks Cruising the sounds of North Carolinas east, Bahamas Marinas are Building Back Serious improvements and renovations are, Wellcraft, acquired by the Beneteau Group in 2014, designs vessels, Even More News Looking forward to the next chapter, this chapter was a great read and gives me hope we might be able to take this on ourselves. With the tape down, cut the nozzle of the caulking tube to a rather large diameter, you want it big enough to 'fill' the groove in one pass. But i totally agree it's obvious on closer inspection. Basically, sand every surface smooth, use special care in the grooves, make sure no splinters remain. Whatever depth you choose for the bits is up to you, but make it consistentthroughoutthe entire project. Great decking , but the paddle board is of interest. Contact us: info@southernboating.com FOLLOW US: Telephone: +356 2157 0962, 8:00 - 19:00, Monday - Friday I have coated the wood three times with varnish and it holds up really well. When you have rough-cut the sheets, start to test the fitment in the boat, this might take a couple of tries, but you better be carefull, removing excess wood is easier than adding it when you cut too much. - Do you want to stain the wood or paint it? Okay, back to work, step 3: the hatches! Reply 7 years ago Those reasons include its affordability, low maintenance,nonskid appeal, uniform appearance, and soft feel underfoot. With the first small groove bit set-up to the correct height, measure the exact distance from the flat edge of the guide foot of the router, to the center of the drill bit, in my case this was 51mm. Teak is easy to maintain in salt water, just get them wet and use a not too stiff brush to keep them clean. About Us We removed all of the caulking and most of the screws and today I tried removing the teak using an oscilating tool and a scraping blade. So the obvious choice for me was to see if i could find another solution using just the tools available to me, i ended up using: We had the boat shrink wrapped so we can start on removal in the PNW winter. I drew the plans for the placement of the boards and outlines as a sketch in my notepad and then transferred them to a nicer sketch on the computer, use this as a reference! How does this compare to a fitted product (I'm guessing easily half the price!). Make sure you also place some tape at the 'ends' of the groove. The options are quite a few, from rubber to cork.. just liked your solution better ;). When all outside planks and hatches are done it's time to change the bit for the deeper and wider groove of the infill planks. Durability - A deck is exposed to wear and has to be sanded every couple of years (at least). For the average boat-owner with a tendency for the DIY (you wouldn't be on instructables otherwise would you?) I'm sure whatever we use, it will be toxic and potentially combustible and with the shrink wrap, there's no ventilation. manufacturers Next Generation of Decking for itslighter weight and ability to cool 30 percent faster thantraditional composite decking. Perhaps the simplest is to properly fill all holes and then paint on a non skid material and call it a day. - Power saw Most sources say it is not salvageable. On first impression everybody believes it to be separate planks. I bought a boat with teak decks and love them and am having them updated. In my case all but one sheet were dead-on, the final sheet had to be trimmed a little due to the boat not being perfectly symmetrical. This will make sure you don't feel any height difference the hatch might have after final placement. About: Your friendly neighborhood Software Engineer with an interest ineverything interesting! Our innovation and continued commitment to providing the highest quality products ensures TEK-DEK remains the international benchmark for synthetic teak decking by which all are compared. If still good, has it needed any heavy maintenance? I tried the hammer and chisel approach and it just cut into the gel coat. Evans, Southern Boating March 2019. Test if the jigsaw will go trough the slit you made, if so, you can start cutting along the outside line, following the rounded corners you drew. Isiteek synthetic teak decking. var AdButler = AdButler || {}; AdButler.ads = AdButler.ads || []; However, if we go the synthetic route, I need it on to create the patterns. With 25 colors and customvariations, the new PlasDECK Eco Series utilizes leftoverscraps from manufacturing that are recycled for the bottomlayer and makes the product even more affordable as wellas eco-friendly. Flexiteek is the OEM supplier for manyboat builders and has distributors in 38 countries. The fillets on the hatches and the decking can best be smoothed by hand. I can't speak to the installation question in any detail, but I would mainly like to comment on the resale issue that you raised near the end.. Curmudgeon at Large- and rhinestone in the rough, sailing my Farr 11.6 on the Chesapeake Bay. And all of that is before you decide what to do with the non-skid pattern. So this may not fully apply to your case. FlexiteekInternational announced in a press release earlier this yearthat an agreement has been reached to acquire Wilks, andthe merger is planned to finalize later this year. With the hatches roughed in, measure and draw lines for the planks that fill the deck, using a centerline and working outwards to both sides is the most effective way, if you want to, you can also add some decoration there, and if you need more than 2 boards side by side, the centerline is the best place to join them (see attached photo for my solution). I first took the sheets and cut the outlines i measured in the boat, using some of the old decking, the more intricate bends were traced. Apart from the router this should be available to everybody by looking in the garage. It maintains its good looks even in the harshest environments - it is UV a stabilised PVC and manufactured to exacting standards guaranteeing years of satisfaction. I'm sure a lot of boat owners will be happy too with the end result of this method, but real teak is still something beautifull. You must log in or register to reply here. The ones that mix sealant and synthetic boards such as a by the strip installation I am less a fan of for longevity. I do have a question. Environmentally friendly. very nice project, I've been thinking about a cheap way to build a wood deck for my sailboat and this looks to me to be a fairly streight foreward project. It was a complete fail. Asthe exclusive manufacturer of TEK-DEK we have over 20 years of production and supply to the DIY market and wider boat industry - supplying fixing adhesives, ancillary products, templating services and deck installations. When the boards fit exactly as they should, we are ready to draw the outlines for routing! If your boat is overdue for new decking, take a look at someof the hottest, cool-comfort synthetic teak decking offeringson the market. The closely spaced fastenings would suggest that you probably will not be able to salvage the original molded in non-skid pattern. Depending on the specific adhesive you may be able to use chemical strippers and poltice the deck in order avoid a mechanical method that is potentially more likely to damage. i chose a relatively shallow 1 mm for the outside 'small' grooves. I want to use epoxy to stiffen the composite deck, which is way too flexible (for a big guy like me to walk on!). Number of marine grade Baltic Birch Plywoods are available in the states. Thanks for sharing. - Routing bits (3 pieces, explained later) I am sorry, I probably should have made that point more clearly. They said they used a product called PU-50 to glue it to the deck, as well as a ton of screws to hold it in place for gluing. 7 years ago Did you make this project? Before you can actually start drawing the outline to be cut you have to make a plan as to which sheet goes where, the most important thing here is to remember the direction of the grain of the wooden sheets! We'll assume you're ok with this, but you can opt-out if you wish. The Fora platform includes forum software by XenForo, VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. It's tedious, but seems to be working. Dek-king 2G is the companys next-generation premiumsynthetic teak decking thats 30 percent cooler underfootand 32 percent lighter than previous 1G product offerings. It has the same classic good looks as the hard wood whilst providing significant practical benefits; virtually no maintenance, non slip, easy on the feet and considerably less expensive. isiteek.com. Motoryachts I will say it pays to invest in marine grade plywood, else water would get in the seams and destroy the wood. The color of the caulk is up to you, but teak uses black (sometimes gray) caulking. Now with the planks all drawn out, start to enhance the lines, start by finalizing the hatches, on real teak decking it is common to have boards running along the outlines of the hatch as well, so start by adding a plank around the outline of the hatch, use the same size as the outline plank for the entire deck to keep things in line with each other. Facebook 10 years ago Office: +1 (954) 522-5515 I first looked at the 'plastic' teak look-a-like, you'll get tons of hits googling for 'fake teak'. - Sanding paper in different corseness Technological improvements have enabledtodays product offerings to be cooler underfoot. Put the decking on your boat and boast to your friends! It pays to be accurate here. For a better experience, please enable JavaScript in your browser before proceeding. It would seem like the preparation process would need to address at least a two or three part challenge; First removing the PU-50, then dealing with the screw holes, and ultimately potentially dealing with deck core issues at the fastenings depending on the water tightness of the fastening penetrations and the core materials. And I don't doubt the close up quality matches everything else on your absolutely immaculate boat. dek-king.com, By L.N. Events on Introduction. Careers As with any project, the old saying 'measure twice, cut once' applies here too, both when preparing the sheets for fitting and when drawing the outlines for the router, precision here will pay off later. Absolutely stunning job. Really nice concept and execution. I will note that my boat had decks that still had molded in non-skid, and which had been painted previously painted. (Wouldn't it be nice to have a sheet-size portal CNC router). You will get the hang of this, maybe make some small test grooves in some spare board before attempting this. Removing something that has been epoxied will be difficult, especially on a fiberglass boat. On the next page we'll get into the measuring and drawing part, where it gets interesting! I'm hoping to find a chemical I can use to clean out the remaining adhesive from the surface. If i remember correctly, there is also a company that sells a teak look-a-like rubberized system. I might try removing a small section to confirm this. Caribbean This company has offered synthetic teak boat deckingmaterial since 2000. There are however a limited number of exceptions when a deck will need to be caulked around the perimeter such as a cockpit where a well forms part of the manufacture of the boat. Dek-kings lifelike graining that differs between planksreplicates natural wood to provide a finish thats nearlyindistinguishable from real teak. Also, all of this work is currently taking place above my 16yo daughter's stateroom. You also glue this directly to the fiberglass, but it will withstand the weather better and will probably not need removing. It does have the distinct advantage of being lower-maintenance than any wood solution, but i feel it lacks that genuine feel you can only get with real wood. I'm not knocking your work in the slightest bit, I'm especially impressed by your router skills. Now pick up your guide and trace the first outline around the entire deck (not neccesarily the outline of each board, the outline of the deck can be a totally different thing!) Nobody, yet, on first viewing or touching think it is anything other than real teak. You have produced a great finish - looks brilliant. The finishing. Very true, but after the first 2 rounds of staining the grooves turn a lot darker. Update. Its been popular ever since. Popular CategoriesU.S. Hi! No screw holes- Isiteek is glued to the deck. pay attention someone's life depends on it. You may already have done this, but it could prove helpful to determine what specific sealant/adhesive Beneteau used. - Clamps Following with interest, looks like an epic piece of DIY! Looking at Trakmark's site, the materials seem to work out about 100 per square metre plus all the tools. When all is sanded smooth you have some decisions to make: Now, when attaching real teak planks in a corner joint, carpenters will always use a 45 degrees cut to join the planks, add a 45 degree diagonal line to EVERY corner in the deck. Copyright 2018 Stuart Marine. For my deck i chose 7cm wide. It might help to keep the next step in mind when deciding on size and location, but you should make some rough lines now to help you decide on the location. Your email address will not be published. I don't know how to translate this to english, but we call it 'watervast verlijmd multiplex', there are different wood-types available, i choose Ocoume, because it has a very nice wood-grain. Isiteek comes with a 3 year material guarantee. JavaScript is disabled. Use a third routing bit with an inward curve to create a fillet of about 2~3 mm on both the hatch and the hole in which it will sit. Is it worth a try? Please note 1x 135g of Stelmaxwill cover an , Receive relevant news and product updates from the world of Stuart Marine. Please note if a ringdeck is installed and then caulked around the outside trapping the water and condensation under the deck this will void your warranty. No boat is, so keep that in mind! Make sure the tape adheres well, don't do the entire board, just one or two grooves at a time, the tape will come undone otherwise. But when they get beyond that and am told to replace them, I will put some kind of grip decks on the boat. The companys newest advancement is Flexiteek 2G,which was in development for two years and is the I believe in North America, A-B-A Grade Plywood is the only kind that is suitable for marine applications. Riviera 645 SUV But so are nonskid decks. Advertise I was thinking about starting with the coach roof section on the foredeck. Helpful Post? A forum community dedicated to Sailing enthusiasts. Pompano Beach, FL 33060 When you're all done with that, do the same for the outside planks of the hatches, you should only have to cut the inside lines, because you will use a jigsaw to cut along the outside lines to separate the hatch. Beautiful work! I have already contact Beneteau and confirmed that there is molded nonskid beneath. Then, using a heat gun and the oscilating tool, cut horizontally under the planks to release the bond. It's maybe 50 sqft. Drat! Yes. Productcost is further reduced by offering it in large sheet form. Created by Fuelthemes. on Introduction. Isiteek is made of composite materials, 100% recyclable in to other products. Tek-Dek When trying to figure out how to place the sheets, keep this in mind. - Guide (long ruler or straight piece of wood) oops . I'm still researching products. I replaced rotting teak cockpit seats with PlasTeak custom mats two years ago. Make sure the planks on the deck run across the inside of the hatch, this will give nice clean lines! The planks are bonded so tightly to the gel coat that the blade was ineffective. I left my grooves as they were, but you could also fill them withcaulkingto more closely resemble real teak. Contact us: info@southernboating.com, Copyright 2015 The Voux, All rights Reserved. When this step is all done, it's on to the final step: finishing! lol how many hours doing the teak. I agree. To do this, choose a size for the 'outer' plank, this plank runs across the entire outline of the deck, at least in a real teak deck. My boat never had teak decks. Routers aren't cheap, i borrowed mine from my father, and i would advise borrowing a more expensive model rather than buying a cheap one. And that's it! Cut all the outside lines this way, including the 45 degree corner lines. A very well done! 50mm wide profile Synthetic teak boat decking with integral black caulking, 50mm wide profile Rounded edge margin Synthetic teak boat decking without integral caulking, 5mm wide black caulking profile Synthetic teak boat decking, 150mm wide profile Synthetic teak boat decking with integral black caulking, 125mm wide profile Solid King Plank without channels on base or integral black caulking, 135g tube of clear Stelmax adhesive / glue. -Tape measure All your hard work will have given you a brilliant end result. do you think I sohuld go with traditional teak or another type of wood, and mill it myseplf to keep costs down? Excellent work and good idea. Staining the wooddefinitelyhas my preference, it will bring out the natural grain of the wood. ), thereby making a small slit using the drill bit. Now comes the part that most people dislike, but is all-important if you want to enjoy your new decking longer than one season. Thank you, it has held up very nice over the years, we lightly sanded and then varnished it one year after the original instructable and we don't need any touch ups now. For a better experience, please enable JavaScript in your browser before proceeding. Feel free to correct me, anyone. AdButler.ads.push({handler: function(opt){ AdButler.register(169285, 318127, [300,250], 'placement_318127_'+opt.place, opt); }, opt: { place: plc318127++, keywords: abkw, domain: 'servedbyadbutler.com', click:'CLICK_MACRO_PLACEHOLDER' }}); Big & Bold, Inside & Out The new Riviera 645, Grand Banks 85 INTRODUCING THE GB85. When doing the hatches, round the corners using anything that has a radius to your liking (i used a coffee cup). When the paint has dried, carefully place masking (painters) tape along the edges of the deep grooves. This can be achieved by drilling a couple of holes close together on the outside line of the hatch, make sure you don't use a drill bit bigger than required for he blade of the jigsaw. Florida). My intention is to us a CNC to carve a 6mm teak plywood to shape the plywood and then epoxy it on deck. I only intended to mention my boat's project decisions in reference to your question about using Kiwigrip and my perception of how Kiwigrip might impact resale value. Wet or dry, Isiteek provides amazing grip in the toughest conditions (ASTM D 4518). Subscribe Center Consoles Re-doing a deck is a major project, requiring skill and time and a mine field of perils. Pinterest It has been on board for two years now, it's not directly exposed to the elements, but it definately got wet and it still looks good.I would suggest lightly sanding and re-varnishing the wood every 2 years depending on use.I'll see if i can snap a picture in the coming weeks to show the wear. PlasDECK Eco Series won the Innovation Award at the 2018Miami Boat Show. PlasDECK Eco Series has an identical lookand feel of the standard PlasDECK boat decking, but thefamily-owned, Made-in-America company passes on themanufacturing cost savings directly to the customer. For the deeper grooves it is important you cut completely trough the first layer of the plywood, exposing, or just into the second layer, this will create a color difference which accentuates the groove. Hosted by Web Directions. I have those documents on another pc, i'll add them just for reference. Installed myself using provided adhesive and notched trowel. var abkw = window.abkw || ''; Now place the guide of your choosing along the outer lines, the correct distance away from the line you have drawn, when you are completely satisfied it is the correct distance from the line, clamp it down on both ends. The Electric Enigma TEK-DEK is the ideal alternative to wood decking. Youtube - Woodworking pencil Since I imagine that the routed grooves penetrate the outer layer of the plywood I am wondering how the deck is standing up to weather? I think we've finally come up with a system that works. All Rights Reserved. But an annual haul-out is the ideal time to add new decking to your boatyardsproject list. Isiteek is a DO-IT-YOURSELF product and is suitable for building simple panels. Beer done? This is advantageous for resurfacing large deckspaces like houseboats, pontoons or boats with large decks. In some point i had to cheat a little and the line was not 45 degrees, but from exact inside to outside of the 'plank', in the centerline i used a more agressive angle to create the 'diamond' centerplank. - Eraser Also keep the structure beneath the deck in mind when doing this, it would do any good to have a hatch with a support beam running down the middle. First step is to plane down the planks as much as possible without disturbing the gelcoat. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); (function($) {window.fnames = new Array(); window.ftypes = new Array();fnames[0]='EMAIL';ftypes[0]='email';fnames[1]='MMERGE1';ftypes[1]='zip';fnames[5]='MMERGE5';ftypes[5]='text';fnames[6]='MMERGE6';ftypes[6]='text';fnames[7]='MMERGE7';ftypes[7]='text';fnames[8]='MMERGE8';ftypes[8]='text';fnames[9]='MMERGE9';ftypes[9]='text';fnames[10]='MMERGE10';ftypes[10]='text';fnames[11]='MMERGE11';ftypes[11]='text';fnames[12]='MMERGE12';ftypes[12]='text';fnames[13]='MMERGE13';ftypes[13]='text';fnames[14]='MMERGE14';ftypes[14]='text';fnames[3]='MMERGE3';ftypes[3]='phone';fnames[4]='MMERGE4';ftypes[4]='text';}(jQuery));var $mcj = jQuery.noConflict(true); if (!window.AdButler){(function(){var s = document.createElement("script"); s.async = true; s.type = "text/javascript";s.src = 'https://servedbyadbutler.com/app.js';var n = document.getElementsByTagName("script")[0]; n.parentNode.insertBefore(s, n);}());} Removal - when it will inevitably have to be removed, epoxy could be a hard bond to pull off. Also, make sure that the guide you choose does not bend, else you will end up with curved grooves. on Introduction. Photos of our deck. Hi Alan,this was a concern for me as well. PlasDECK CoolTEAK remains cooler thanother PVC decking materials, which makes it ideal for swimplatforms. When you have that outline, determine where you want any hatches to be, these should never cross into the outline 'plank'. I finally tried removing the teak this morning. Its been a few years now - would be interesting to know how its held up. Cheap routers can be a pain to work with, but it's up to you. I will have a huge mess on my hands when the teak is gone. CoolTEAK is currently only available in premademats from templates and is not for DIY applications. See the attached image for reference. It looks great, but the grain patterns are a dead giveaway. Some DIYers mayhave the skills and patience to tackle installing new synthetic teak decking themselves. I really wanted to see pix of the finished product! 8:00 - 13:30, Saturday. She says that the planer noise is ear-shattering from below. Save my name, email, and website in this browser for the next time I comment. In order to be able to use the jigsaw you have to have a starting hole. The grain on ocoume is actually pretty fine, so on first look it's hard to distinguish. Pompano Beach, FL 33060 PlasTEAK, Inc. introduced its synthetic boat deckingPlasDECK in 2005. I use 100~120 grit sanding paper for finishing. After drilling the series of holes, start drilling at an angle (staying in-line with the line you want to cut! Now the hatches can be a bit difficult, but patience here will deliver a better end result. Enter Our Dog Days of Summer BBQ Giveaway Now! - Do you want the grooves to remain as they are or do you want to fill them? Best Answer? Contact Us Fax: +1 (954) 522-2260 After each groove is done, remove the tape, any small excess caulking can be removed later when it's hardened. Battery Chargers / Solar Charging Systems, cabin lights/deck lights/underwater lights, Canopies / Radar Arches/Boat covers/T-TOPS, Mobile: +356 9980 8359 using the first size you decided upon. Participated in the Make It Real Challenge, Participated in the Woodworking Challenge. They also to benefit greatly from the type ofmaterials used, manufacturing processes, color options, and ease of installation. This takes a little time and patience, but do it nice, or you impatience will show in the end result! When you are completely satisfied with outline you have drawn, it's time to move to the next step: routing! Excellent non-slip surface. U.S. Gulf Isiteek add safety with its nonslip quality. Either way, the teak must come off; it's too far gone. In this (my first) instructable i want to tell you about the method i used to create a cheap(er) new decking for my boat, the technique can be used for other uses than decking, it's the actual look and methods used to achieve this look that i'll be documenting. Also choose a size for the inner planks, again, i opted for 7cm, but you can pick any size you want, as long as you make it consistent in the entire deck! Bahamas Wilks is the British family-owned manufacturer andsupplier of Dek-King synthetic teak decking. Now the hatches will have sharp edges, as well as the decking where they will fit. there are alternatives however! Come join the discussion about sailing, modifications, classifieds, troubleshooting, repairs, reviews, maintenance, and more! The router may have the tendency to want to 'walk away' from the guide, try cutting in the opposite direction if this happens. Then use a . Increasing Warning Signs on Introduction. Brilliant. Let's first make sure we have the router set-up correctly, we will be using 2 different router bits, one with a very sharp tip, which we will use to make the grooves for the outside 'planks', and one with a slightly more 'blunt' tip to create the wider and deeper grooves for the infill-planks.

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