replacement golf trolley wheels

The reason for changing both at the same time is because damage could occur if one faulty component is left in place, then replacing the working spare part to get damaged by the other faulty one still in place. These very small wires are usually around 6 in number. 1. Soft wheels are rubber, and hard wheels are nylon and polyurethane. REMOVING THE ORIGINAL CLUTCHFairly easy spare part to fit the electric golf trolley; Taking the wheel clutch off the trolley, lay it down with the clutch side up (inner hub) this will reveal two silver cross screws. We offer economy up to heavy duty handgrips, and one of the most popular styles in the natural rubber handgrip version. 5. In order to choose the correct adaptor for your hollow tube, please follow the following steps. General rule of thumb is soft wheels on hard floors and hard wheels on soft floor surfaces. There are two main connectors as seen in the above photo of the display circuit. Just match up the thread size with the metal component. Unplug carefully from the circuit board, there is also a small nut holding the switch in place. Tube wall thickness - Measure Tube wall thickness = Outside Diameter Internal Diameter. Find how to repair an electric golf trolley below. TESTING THE SPEED CONTROL SWITCHTry turning the speed control switch knob down to the lowest setting and the display should show 0 then switching it up the speeds slowly should gradually increase the speeds until it reaches 7 or 5 if you have the older controller box installed. Testing this can be tricking to diagnose unless you have a test bench set up. There are 2 key measurements you need to check? That's why we've put together this quick and easy guide to choosing the right wheelbarrow wheels or trolley wheels for your situation, saving you both time and money. Use the below tables to determine the load/speed rating of that particular tyre. Starting with the actual handle as before and above remove the back of the handle via either 8 or 12 cross screws and once removed access to the inside where you will notice the white square 3 pinned connector and wire is plugged into the handle circuit board. For the best experience on our site, be sure to turn on Javascript in your browser. The technical storage or access that is used exclusively for statistical purposes. Bolt Hole Castors - are available as a swivel and swivel with brake versions only, Top Tip! Starting with the actual battery wiring and making sure it is secure at both sides. It is advisable to check each battery lead connector. On the battery lead connecting to the battery. RangeItem Code, Square Expander To Suit Internal Diam. 3. Handwheels, Thumb Screws, T Grips and clamping handles are chosen by weather they have a male or female thread. It is important to take this into consideration when deciding where to attach the castor. Sometimes the numbered display is corrupted, and /or the buttons dont function, and/or seemingly there is no power at the display circuit, and/or no reaction from turning the speed knob. (From outside edge to outside edge). CHECKING AND TESTING HANDLE CIRCUIT DISPLAY (PCB). The same dimensions are required for our rod and wire end tips, plastic ferrules, rubber ferrules and rubber bungs. IF it is still tight a pair of mole grips on the screw also will help loosen it. The golf trolleys main wire is the wiring backbone of the trolley. The technical storage or access is necessary for the legitimate purpose of storing preferences that are not requested by the subscriber or user. These two methods are not very conclusive; 1. putting an ear near it, then switching the power drive on at the wheels you should hear a click from the controller. These drive pins are high tensile steel and are made as a spring pin so as to fit very tightly in place through a hole near the end of the axle. Ross Castors is a leading supplier of wheelbarrow wheels, trolley wheels, pneumatic wheels and an extensive range of other wheels to suit your situation. Hub Length this is the width of the hub bore , and can be measured as the width of the centre of the wheel. External Tube Diameter - Measure the EXTERNAL DIAMETER of your tube, 2. IF the golf trolley when plugged into the battery switches on itself and runs only at full speed then the fault lies with one of the electronic components. If the pin is missing then a new pin is needed. Bolt and Nut Caps are measured on the thread diameter, which equates to a standard hexagonal head size. This proves if the lights have gone from green to red then the battery is allowing current to pass through to the end of the lead. Pay 24.98 in 3 interest-free instalments. LED DISPLAY PANEL BROKEN OR WORNDISPLAY PANEL COVER BREAKOver many uses, the display cover can get damaged or worn out especially where the stop-start button is. If you're in need of a set of winter or hedgehog wheels for the off-season, needing anew set of wheels to replace old/broken ones or simply to give your trolley a fresh new look, Snainton Golf has the answers for you. Choose the expander fitting with the range of internal diameters to suit your tube. GOLF TROLLEY MAIN WIRE NEEDS to be REPLACED.FITTING THE WIRING CAN BE TRICKY, THE FOLLOWING IS SOME HELP.The wire runs through from the control box connector (under the battery tray) through a hole/s (rubber grommets need to be taken away) in the frame of the side of the lower bars and then through the tubing to behind the front wheel out then fed up to the handle. Fitting a new wheel clip to the wheel can be tricky but not difficult to fit this component to the wheel itself. IF the numbers stick say at speed 2 and keep turning makes no difference until the end or sometimes just before the highest setting it suddenly jumps straight from say 2 to 6 then this would indicate the rotary speed switch (potentiometer) is faulty and needs to be replaced. On the T handle, this is easy to remove with the GTX GXT handle it is a little more difficult most likely requiring thin point nose pliers to gradually remove the nut. These cookies will be stored in your browser only with your consent. How to fit the axle roll pin is fairly easy but needs patience and persuasion. This can cause many problems with dirt and water ingress through to the main circuit board in the trolley. We offer a range of imperial and metric sizes of tube fittings, so if you are unsure of your size, measure as best you can and we will offer you the nearest options for you. [remember each clutch is either left or right]. 9. First, take the pliers to grip the roll pin and place it over the axle hole, then a while holding in place a couple of whacks with the hammer should see it gradually pop into place. The technical storage or access that is used exclusively for anonymous statistical purposes. It connects the handle display circuit controls to the controller box. check or replace the battery connection lead See the golf trolley battery lead page for a more in-depth explanation. Is your hollow tubular leg round or square? The Kenda K389 Hole-N-1 is the best and preferred choice in today's golf cart market. This can be check by either peeling back the cover then re-sticking it down or from the inside by removing the back of the handle and removing the handle circuit board to view. Fix a Faulty Golf Trolley Controller Unit, How to Fix Golf Trolley Control Panel Not Responding, technical specification and explanation of a speed control switch, Make sure the wheel is on the correct side, Make sure the clutch is working ( see clutch test above ), Make sure the wheel is seated fully on and in place. There is no basic method of testing the LED speed control switch knob. The technical storage or access is strictly necessary for the legitimate purpose of enabling the use of a specific service explicitly requested by the subscriber or user, or for the sole purpose of carrying out the transmission of a communication over an electronic communications network. Some people will use grips to close down the spring diameter in the roll pin but this in my opinion can degrade the spring effect of the roll pin meaning it will lose its grip when in place in the axle possibly causing it to come free prematurely. Backed by over 40 years experience in the castors and wheels industry, we have developed an extensive range of products to suit your requirements and become a one stop shop for many customers. Stick your pencil through the hole in the middle of the wheel and measure how far it goes through! Range. The colour sequence is shown opposite in the photo and with the white connector metal spring plates up and the location grooves down on the white PCB connector the colours from left to right are as follows; NEW WIRE COLOURS are ORANGE, YELLOW, GREEN, BLACK, WHITE, RED. All that needs to be done to replace the lead is to remove either the screw or and nut from the battery terminal and the same for both sides. Take the golf trolley wheel off and lay it on the ground with the inner hub upwards. For example, 30C would be a tyre that can carry 106kg at a maximum speed of 60kmph/37mph. Threaded Inserts - Threaded Inserts are the ideal way to attach height adjusters, conveyor feet and levelling feet into hollow tubular legs. A small tip would be to give them a spray of WD40 or similar and leave for an hour or so to soak into behind the screw holes, this should help loosen any seizure. 7. They are durable, strong and long lasting, depending upon their application. Any cookies that may not be particularly necessary for the website to function and is used specifically to collect user personal data via analytics, ads, other embedded contents are termed as non-necessary cookies. It is important to select the right castor for the job, to protect against manual handling injuries. The final connector is to the motor. Without a subpoena, voluntary compliance on the part of your Internet Service Provider, or additional records from a third party, information stored or retrieved for this purpose alone cannot usually be used to identify you. Most suitable for medium duty applications, making the wheel easier to move. VAT Number 316 0263 95, To view your previously purchased products click here (Note: You'll need to be logged in to view your previously purchased product list). 1. They can come out in sequence, with the motor wire recommended to come out first before the main wires connector. The controller unit is housed under the battery tray. If any of the wheels are not turning then check; In some of the wheels, there are wheel spring clips holding each trolley wheel to the axle. TEST to see the axle is turning when switched on and driving forward. Starting with the black round plastic 3 pin connector and the metal connecting sleeves inside are not loose or have dirt or water in them. WHY IS MY ELECTRIC GOLF TROLLEY IS PULLING TO ONE SIDE? Soft Tread Wheels are generally kinder to the floor surfaces, make less noise and some are even non marking rubber wheels. Replacing the wheelbarrow wheel or finding a puncture proof replacement are much simpler and cost effective solutions. See our original video (2009) on Fitting a Golf Trolley Clutch on Youtube. For easy attachment adjustable feet can be treaded into a range of metal components, threaded inserts or threaded weld on plates. is backordered and will ship as soon as it is back in stock. This pin works by engaging the clutch to drive the wheel in motion. One goes to the battery plug socket connector. Once the main wire is up at the handle top ONLY then should the wires be clicked into the white connector for connection to the handle PCB. 6. See our support posts for more detailed information to read. Golf Trolley Wheel Clutches, Battery Leads, Speed Control Switches. These are at the (PCB) Printed Circuit Board where the drivers control for the trolley are located. Any of these buttons must be in contact with the under-surface of the display cover in order to work. It would be worth checking the micro-switch itself by either peeling back the display cover (with the point of a sharp knife -its sticky backed and will stick down again) OR taking the screws off the back of the handle and testing it by removing the circuit board. So if you can measure your external tube diameter dimensions and have your tube wall thickness, we can offer you a plastic insert and plastic caps to suit your application. A damaged controller can also affect the display and/or LED in various ways. Threaded tube inserts measurements are the same principal as blanking plugs, which are external tube diameter and tube wall thickness. To see a technical specification and explanation of a speed control switch. The following Gauge table indicates the tube wall thickness and corresponding gauge number. Two Swivel Castors with Brakes and Two Fixed Castors- again the most popular option as it gives good control and manoeuvrability, and allows the items to be locked into a specific location as required. Website by. The best way to test the battery is by testing it on the charger. Golf Trolley Power Loss Faults Methods of fixing, fitting spare parts, If your golf trolley cuts out it may only be needing a new golf trolley battery lead. This measurementis the width of the hole running through the centre of the wheel. The other connector goes to the speed switch dial. Measure the internal diameter of your hollow tube. One is to a red (positive) terminal and the other to a black (negative) terminal. TEST to see the wheel is turning when switched on and driving forward. Bearings - Choosing castors and wheels with bearings, makes them easier to move, however in certain outdoor and offshore environments standard bearings may cease. Checking the LED handle circuit board. All our wheels that fit our castors are designed to suit and delivered ready assembled to you, so you dont have to worry! So a good clean out with a visual check and if you believe water may be a factor, then a spray of WD40 or similar inside the terminals to help disperse any water inhibiting the connection. Simply walk through this list of key measurements noting down the measurements at each stage and then use those measurements when browsing the Ross Castors range of wheels. The Kenda range uses a code system to help you to identify which tyres are right for your needs. Floor Surfaces - All our stated load ratings for our castor ranges are based upon the assumption that the floor surface is reasonably level. *Weekdays only, From Starting under the battery tray there is a rectangular housing that holds the controller box. If you find yourself in a situation where your wheelbarrow wheels or trolley wheels are suffering from corrosion or perhaps have picked up a puncture along the way, then there are cheaper solutions than simply replacing the wheelbarrow. GOLF TROLLEY CLUTCH BROKEN, FAULTY OR WORN NEEDS REPLACED. Our Handwheels, Thumb Screws, T Grips and clamping handles come with a range of thread diameters from M5 up to M16. Stainless Steel Bearings are also available for outdoor environments and food manufacturing plants. PULLING TO THE LEFT?If your trolley is pulling to the LEFT especially when going uphill or putting more power on then this can be a couple of issues, but most likely a needs a new LEFT wheel clutch. Photos for stages of fitting the newer axle to gearbox connector. This measurement enables you to ensure you have enough clearance for the complete castor to rotate, without being fouled. Company Registration Number 1343301 England. Prop the trolley up safely and put the power to slow and carefully see if you can hold GENTLY back any wheel. Fits Only: GRx-900/950, GRx-970Li, GRi-975Li, and GRi-1000li/LTD wheels. Bearings there are a number of bearings to choose from depending upon your wheel type, load ratings and application. CAUTION ALWAYS replace both clutches at the same time to stop stress of imbalance from worn sides!If your trolley is pulling to the side especially when going uphill or putting more power on then this can be a couple of issues. This does vary in different wheels and the hub bore can be reduced to suit your application with the addition of bearings, or collars and tubes. Two Swivel Castors and Two Fixed Castors - the most popular configuration as it provides the best control coupled with manoeuvrability. This is all about how you want to fix your castor to your unit, and how much weight each castor is expected to carry. No power going to the trolley and the golf trolley power cuts out, then with all above being tested for it is a case of basic tests that are not conclusive but can sometimes help. i.e. Tools needed are a hammer, point nose pliers, or grips. Call us for information on stainless steel bearings. Look for the symbol. Adjustable levelling feet, tilting levelling feet and conveyor feet are a range of height adjusters that are available with a variety of base diameters and thread sizes and lengths. This works by a small groove on the end of the axle and as the wheel is pushed fully on the spring clip closes around the axle inside the groove on the end of the axle, holding the wheel in place at the end of the axle and in place for the 4mm high tensile steel spring pin from the axle as described above so it can transfer rotation to the clutch on the wheel. In this case, a small amount of metal glue may be needed to hold the axle roll pin more permanently in place. If needing charged it will stay on red until the battery makes it to a full charge. The store will not work correctly in the case when cookies are disabled. In order to match the correct threaded insert with the correct adjustable foot, just match the thread sizes, either M6, M8,M10, M12 & M16. Necessary cookies are absolutely essential for the website to function properly. Easily replaced by a GOOD FITTING cross screwdriver to fit the two screws securely on the hub at the inside of the wheel. OTHER DISPLAY BUTTONS NOT WORKINGThe display controls have several buttons: power on / power off button which some golf trolleys also act as a stop / go button; Automatic distance buttons 10 meters, 20 meters, 30 meters. Please have a look at our accessories page for more information on reducing the hub bore diameter. Top Tip! HOW TO FIT THE WHEEL AXLE PIN INTO THE AXLE. This may be needed due to overtime dirt sticks the clutch mechanism in place. Once the screws are removed prize off around the wheel clutch with a large flat screwdriver or similar tool. Tee Nuts and Wood Inserts are ideally used on MDF and solid wood. One is to a red (positive) terminal and the other to a black (negative) terminal. Sign up to our golf discount newsletter and get saving! Order before 2pm For same-day dispatch For more information on wheels, take a look at our Wheel Measurement Section. Unplug these connections checking them and spraying them if necessary with WD40 or similar. The following configurations are the most popular, Having an understanding of the weight you want the castors to support and move is a vital consideration! So turning the golf trolley upside down will show the compartment the controller is housed in. It is recommended to use a GOOD fitting cross screwdriver on these on trying to remove them. More on how to fit a new golf trolley wheel clutch and how it works. Each tyre has a number that tells you what weight it can support, and a letter that tells you the maximum speed that the tyre can move at when carrying that weight. SPEED CONTROL SWITCH FAULT AND HOW TO FIX. Out of these, the cookies that are categorized as necessary are stored on your browser as they are essential for the working of basic functionalities of the website. Copyright Ross Castors Ltd 2022. There is no basic method of fault-finding the wiring loom other than looking at the wire especially at the fold in the golf trolley to see for visual damage. Replacing is just a matter of making sure you connect the black lead to the black terminal and red lead to the red terminal. Thread Size ( M6,M8,M10,M12,M16 ) 3. TESTING FOR A BROKEN MAIN WIRE and FAULT FINDING FOR The MAIN WIRE.

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