4. Apply soft-edged foam masking tape on non-removable parts like logos and the license plates that you arent going to paint. Here's a couple diagrams that show all the bolts and mounting points. The final step is to remove the two screws that hold the front bumper in place. Remove the two bolts on the rear seat area of the cart. Regular Flex (Which Should You Choose?) Remove the fuel line and vent tube from the tank. The 1993 model Club Car used an indestructible thermoplastic resin known as ArmorFlex for its body material. Remove the rear end from the golf cart. I need to paint a club-car golf cart. . Once the screws are removed, the seat can be pushed forward and then lifted off of the cart. A golf cart lift kit is a device that raises and lowers the golf cart. . $110.45. Need Info on Club Car Body Removal Cartaholics Golf Cart Forum from www.cartaholics.com. PPG Painted Body and Canopy. Scrub the parts of the golf cart body that you plan to paint with fine-grit sandpaper using firm pressure and a circular motion. Paint the cart in a well-ventilated and protected area so that you arent affected by the paint fumes and the wind doesnt cause debris to stick on to the wet paint. Remove the two screws on the sides of the lower mid-body and lift the body off. Golf Cart Repair and Golf Cart Troubleshooting Q&A. It needs to go from the solenoid to B- on the controller. I plan on scuffing with 400 grit and then using Nason epoxy primer. It is the one that the OBC used to not allow the solenoid to be energized when the battery charger was attached. i have already paid for my lessons so why should the next guy. Wash the soap off using cold water from a hose. Move the cart to a garage to avoid debris or dust accumulation during the drying time. Just purchased a used cart and would like to remove the previous owners names. You can remove a Club Car Precedent golf cart body using a few common tools. 1984-1991 Club Car Electric; 1984-1991 Club Car Gas . This video shows you how to remove a body on a gas or electric Club Car Precedent golf cart. To install the new body, you will need to place it in position and secure it with the four screws. That means that I am awarded a small commission for purchases made through them, at no added cost for you. Wow - don't even have to remove the top. I will wipe it down thoroughly with W&G remover. Safty first. Remove the seatbacks off from the rear seat. 1: Take your cart for a drive to warm up the engine oil so it is easier to drain. Club Car Golf Cart - $8,600 . You probably wouldn't even need jackstands. The body is some type of plastic along with the roof. Visit the Revenge Golf Cart Parts & Accessories Store. Apply two thin primer coatings with an hour of drying time between the two coats. Finally, you will need to remove the four screws that hold the windshield to the body. Apply three to four coats taking care to allow each coat to dry for about 20 minutes. Golf carts come in all shapes and sizes, but most are designed for one common purpose: to get you from Point A to Point B on the golf course. Find many great new & used options and get the best deals for Yixin 36 Volt Solenoid Relay Compatible with Club Car DS Golf Cart 1976-1998 Ele at the best online prices at eBay! Pull the clip to release the handle from where it makes contact with the body. Often, at least three coats will be needed with drying times for each coat. Carefully remove the floor mat from the cart to gain easier access to your tank. The pictures were a great help, Thank you! Remove the four screws (2) and pull the brow cap (1) from the brow and fascia assembly (4) (Figure 4-1, Page 4-4). Are there any good diagrams or instructions for removing body parts from a DS? These screws are located on the bottom of the bumper. Your email address will not be published. Consider using an air compressor on tight areas if needed. Tighten the screws until the snubber is secure. Wipe the cart using a towel and let it dry completely. Lift the mat and remove the rivets holding the front part of the rear body to the base. Use a 1000-grit sandpaper and do the same scrubbing action that you would do for a golf cart with a plastic body. Next, you will need to remove the four bolts that hold the body to the chassis. Take the seat off of your cart by removing the connecting screws. How to Repair Cracks in a Plastic Golf Cart Body, How to Remove the Body on a EZGO Golf Cart, How to Remove the Body on a Club Car Precedent Golf Cart, How to Remove the body on a Yamaha G16 Golf Cart, How to Easily Remove a EZGO Golf Cart Motor (STEPS), How to Remove EZGO/Yamaha Golf Cart Flywheel (STEPS), How to Remove Stuck Brake Drums on a Golf Cart (STEPS), Titleist TS3 Driver Adjustment Guide + (CHART), Callaway Big Bertha Hybrid Adjustment Guide + (CHART). Apply a thin coat of plastic primer spray paint on the surface to be painted. Golf Cart Battery Light Troubleshooting (Step-By-Step Guide), Can Golf Carts Be Left Outside? Wanna Also Save Money?Click Here - https://bigbattery.com/?ref=139Use Code - \"FENTERTAINMENT\" to receive 10% OFF Your Order . :). These screws are usually located in the corners of the windshield. Disconnect the small wires coming out of the closed end of the motor leading to a multi-pin connector. Allow one full day for the cart to dry and dont touch it during this period. Drain fuel from the carburetor drain screw with a pan. 1. Use a plastic welding kit to melt the plastic. Remove the front body part by lifting it from both sides. Alternatively, you can opt for different base colors or add patterns to it. (See Figure 1) 2. I'm sorry I thought you said you got the bypass kit yes you will need to jump a blue and white I think together I don't remember the exact colors, Pretty sure it's blue and white black wire from charger receptacle needs to go direct to battery negative. Apply a couple of coats of a sealant or clear topcoat sealer with half an hour drying time between each coat. To clean a golf cart carburetor, remove the cover, air filter, fuel line, and float bowl. To completely remove the drive clutch, you must first remove the drive belt. This may take some time and youve to be prepared for the wait. Remove the angle bracket to lift the hood off. Taking motors out is cake. I assume I would start by removing the top and rear seat and then I assume the tail lights need to be removed as well. First, you need to find a body that is compatible with your Club Car. Once the bolts are removed, you can lift the body off the chassis. I just get a kick outta seein' somebody takin' on something themselves that they may have not done without a little help and support. Let it sit for a minute and then wipe it off. The first step is to remove the four screws that hold the front body in place. Does that drawing come from a parts diagram? The next step is to remove the four screws that hold the body in place. #clubcar #tempo #bodyswap More Videos On Amazon - https://www.amazon.com/shop/influencer-44ec13c3On this video I change the body on the Club Car Precedent to the New 2020 Club Car Tempo body. Once the screws are removed, the steering column can be pulled out and then set aside. Move a compressed air pump over this area and scrub it downwards. Can anyone help? I removed it. Wear an old dress while painting so that there are no accidental paint stains on your favorite outfit. Use a shop vacuum to remove the cleaner from your tank, letting it run until no more fluids come out of the tank and into your pan. Steps to repair club car golf cart frame. Loosen the four bolts in the front and back using a T-30 bit. Drying of paint usually takes up to half an hour. A strap can . Removing the front body of a Club Car Precedent is a process that can be completed by anyone with basic mechanical skills. Sand it in smoothly and repaint if needed. Remove the engine by un-attaching its straps and screws. It may not display this or other websites correctly. JavaScript is disabled. By using the content on this website, you agree to the terms outlined in this disclaimer. Drill the crack at the end so that it doesnt become bigger. Reconnect power. The hood skin is then popped out of place and taken off the front of the cart. Doing so is dangerous and could result in serious bodily harm. A Club Car DS weighs between 1000 and 1200 pounds, depending on the model and the options that are installed. Take the front seat off followed by the charging receptacle. These should be available at most golf cart repair shops for a reasonable price for your golf cart model. Lift the seat and remove it from the cart. Our vendors are working as fast as they can to ship orders to us, the golf cart industry is booming right now! Copyright 2023, arsearchinc - All Rights Reserved. Now, if you did end up with water spots, a great way to fix it is using vinegar. Find a gas tank hose that is long enough to fit into your golf cart. If you have any other questions, feel free to give us a call at 1-800-401-2934 or send us an email at Support@GolfCartGarage.com. To remove the old body, you will need to remove the four screws that hold it in place. I'm doing a customization and rebuild project on a 1998 Club Car DS that I bought and I'd like to either replace the body, or at least remove it for painting and to clean up the frame. If you don't see a particular OEM color or model listed below, give us a call! Push your siphoning hose back into your gas tank using the same method that we described above in the previous section on gas removal. Yes unfortunately on a Club Car the rear body needs to be removed to get the gas tank out. Now push the seats up and down to check each spring. Let the ethanol stay for . Web shop club car golf cart parts. Here is my plan. If you have a Club Car golf cart and would like to change the body, there are a few things you need to know. A long pry bar; An old towel; Air blow gun . When you wipe the vinegar and the water spot, it should disappear at the same time. Consider using two-part epoxies for plastics as another option. Do It Yourself prices on Golf Cart Parts and Accessories! Bodies are coated in automotive grade primer, and require fitting, finishing, and. Once the screws are removed, you can lift the windshield off the body. Loosen the bolts of the rear seat and take them off. Apply a sealant coating after the last paint coat is dry to protect the paint and give the cart a glossy finish. If a little expenditure is not an issue, go to an autoparts store and get dye which is compatible with the type of oil used in the engine-motor oil, trans fluid. Reattach the parts that you removed during the priming after ensuring that the cart has dried completely. My husband is just not that handy. It makes it easier to slide the body back on. do NOT contact me with unsolicited services or offers; post id: 7610679601. posted: 2023-04-15 09:47. Keep the cart on drop cloth, newspapers or cardboard to avoid paint drips on to the floor. It is attached to the golf cart with four metal brackets. Fiberglass golf carts often have a white or beige body. These screws are located on the front of the vehicle, near the top. There is no need to rub the wipe more than once in the same area. Change the position of the hose as needed to avoid any spilling potential that could cause a fire risk. This is because acrylic paint has better adherence property. Nearly all of my hardware is rusted/corroded and I need to purchase new hardware. Barry starts by removing four bolts from the front of the dash, Shop Club Car Golf Cart Parts. Wash off the sanding dust using cold water from a garden hose when the sanding is completed. Cut the corners on the top with the razor blade if the film stretches around the body panel at the front. Step 3: Detach the Drive Belt The primary drive (60% ability) clutch is mounted directly above the engine crankshaft. One way is to use a golf cart lift. Once the screws are removed, the body can be pulled off of the cart. without taking to B-, the solenoid won't energize. GolfCartReport.com, How To Lower A Golf Cart (Step-By-Step Guide), Stiff Vs. Buff the primed surface gently to remove paint runs followed by a cleaning with the soft cloth. Remove the tires and wheels. Drill through the crack in a V shape and put a plastic weld on the rear. Take some general cleaner on a sponge and rub it gently over the cushions of the seat. $17.95. Let us know if you have any questions. Under NO circumstances should you attempt to fix your golf cart on your own. Performance Plus Carts Club Car Ds Golf Cart All. 2. Dispose of newspapers and empty cans while storing the remaining paint cans, sandpaper, gloves and the like safely. Wipe the cart using a towel and let it dry completely. Remove the bolts on the front bracing on either side of the cart and lift them off. The webmaster of golfstorageguide.com and the author(s) is not responsible for any loss in damages, financial loss, personal injury, or death. Let me rephrase my answer. Remove the screws and front washers and lift the front trim off. Register your free account today and become a member on Buggies Gone Wild Golf Cart Forum 05-09-2015, 07:42 PM #2: mike_dmt. Wash the cart once more and dry it completely as soon as possible. $7.00. It is attached to the golf cart with two metal brackets. Club Car Precedent 2004-Present . We carry replacement Club Car Body Parts and OEM replacement bodies for all Club Car DS, Club Car Precedent and more. CLUBRALLY Brake Block Mounting Set with Screw Nut for Club Car DS Carryall Golf. Maintenance and service manual owner's. Web club car carryall 1700 pdf user manuals. To install a snubber on a Club Car, you will need: First, remove the screws from the bottom of the Club Car. If the springs are not flexible and damaged, then remove those springs with a screwdriver's help. Ensure that you follow a consistent movement and keep a consistent distance from the surface on which the heat gun is used. Disconnect pack positive and pack negative connections. Use an acrylic spray paint or plastic spray fusion paint to paint the cart. Custom 12-inch Aluminum SVT Wheels. The adhesion on the back helps in getting the wrap stuck properly on the surface of the cart. Like the primer, follow the drying time specified between two coats. Use a pair of disposable gloves, goggles and a dust mask to avoid paint on your hands, protection for your eyes and safety against paint fumes. The author(s) and owner of of golfstorageguide.com are NOT trained electricians, mechanics or technicians. Adhere to the drying time specified on the paint can, between two coats. Rotate the governor arm in a counter-clockwise direction. Clean the jets and orifices with a carburetor cleaner. Slotted screwdriver 3/4-inch or 19mm socket Floor jack Internal retaining ring pliers or 90-degree C-Clip pliers The following steps can help you to remove the rear axle from your Club Car DS. The information on this website has not been verified for accuracy and should only be used for general information purposes only. These screws are located on the front of the vehicle, near the top. I did find these for what they're worth. Club Car DS Rear Axle Removal You will need the following tools to remove the rear axle from a Club Car DS. The motor I just crawled underneath it and removed the stock motor and put in my plum quick motors. Take photographs before removal for easy reassembly. No problem, your welcome. Remove the masking tape about 10 minutes after spraying the last coat. You must log in or register to reply here. . If you are replacing your golf cart body with an OEM body or simply getting your current. But if you actually want to do any work like remove the motor or work on the suspension it is a lot more involved than that video. It is on one of the small connectors of the solenoid. 3. This product can be used on golf cart fenders, tires, floor mats and tops. You are using an out of date browser. Spray in horizontal sweeps and release the nozzle only after youve reached the end. It's pretty easy to remove a Club Car Body. . Free shipping. Locate the knob at the bottom of the tank and unscrew it. Remove hinge clips from bottom . I needed to swap out a blown motor on my Club Car and googled this thread. Once the screws are removed, the front body can be lifted off of the vehicle. This will make the armature hang out. Remove the masking tape and plastic bags from the covered areas. I have been told removing the rear body is not a huge lift but I'm not sure exactly how to do it. all american swimming times 2022 abril 6, 2023 ; removing the body from a club car golf cart. Finally, reattach the screws to the bottom of the Club Car. This Paint job cost me just under $115 total. Multiple coats may be needed to get the desired shade. (I assume it's a painted surface.) Take some sealant in a cloth and rub it gently over the surfaces where the heat gun has been used. The pump helps in evening out scratches. Remove the screws above the shift and under the seat. Ernie loves documenting interesting facts about golf. 48V 2022 batteries New 2022 body New 6 inch lift New 14 inch tires New led lights $8600 or best offer Respond to Text @ 7one3-8twotwo-4twosix7. You really have gone above my greatest expectations. Next, $24.95. Its easy to remove an EZGO golf cart body with some basic tools. : Club Car Body Kits EZGO Body Kits Yamaha Body Kits Fender Flares. Home: FAQ: Donate: Who's Online : Buggies Gone Wild Golf Cart Forum > Golf Cart Repair and Troubleshooting . Remember to stretch and smooth the film as you do this. Spray the acrylic base coat on the fiberglass body. Make sure that the governor and carburetor are seated with minimum slack and no tension. Loosen the knurl nut and remove the knob to take out the choke cable from the engine compartment. If your charger is an ERIC charger and looks like this then you DO NOT have an OBC: There are videos for that as well. Use an air gun to blow a little air into the gas tank through the hose, which will cause the siphoning effect without forcing you to attempt this approach manually by sucking on the hose. This install will work with just about any aftermarket club car body.Want The Power \u0026 Range of Lithium? You can find a list of compatible bodies on the Club Car website. 2: Whether you are lifter or not, back your cart up onto a set of ramps. This will tilt the drain plug lower than the back of the engine. 2. Club Car makes a wide variety of bodies that are compatible with different models of golf carts. The frame is generally made of steel while tires, foam seat cushions and steering mechanisms are made of rubber, vinyl and metal. Run the cart until all of the fuel is used to remove it from the fuel lines, pump, and carburetor. I can't thank you enough. These screws are located on the top, bottom, and front of the body. DIY GOLF CART 12119 Roxie Dr, Austin, TX 78729Copyright 2023 DIYGolfCart.com. Drying can take a long time in humid areas. The Callaway Epic Max Driver was released in the US market on January 25 2021. Take out the fuel filter inside the tank. Fix the cable in place by tightening the nuts at the end of the cable. These screws are located on the front of the vehicle, near the bottom. Pour gas tank cleaner, degreaser, and water into the tank using the hose in a balanced level as indicated on the cleaners bottles and directions. Take photographs before removal for easy reassembly. It may not display this or other websites correctly. . Parts like suspensions, drive trains, motors and brakes use metal. Clean and tighten the battery terminals Lubricate the shift cable pivots, and front suspension ELECTRIC VEHICLES Check and water batteries Examine for worn cables, replace as necessary Clean and tighten the battery terminals and battery hold-downs ALL VEHICLES Drive the car and listen for unusual noises and proper steering and braking Removing the body of a golf cart is not a difficult task, but it does require a few tools and some care. To do so, you need the following materials. Allow the cart to air dry or dry in the sun completely. Hold the hose carefully so that the gas comes out of the tank smoothly and efficiently. Repeat the above process with a protectant to restore the original look. Thanks for the compliment on the site. Wash the soap off using cold water from a hose. Off of your cart for a golf cart Troubleshooting Q & a great,. Be available at most golf cart parts and OEM replacement bodies for all Club Car body.Want the \u0026! For what they 're worth 2023-04-15 09:47 bracing on either side of the small connectors of the rear body to... Two-Part epoxies for plastics as another option unfortunately on a Club Car gas for... Nut and remove it from both sides DS golf cart with four metal.! Car gas a towel and let it dry completely smooth the film stretches around the body panel at the of... Spray in horizontal sweeps and release the handle from where it makes with... Just crawled underneath it and removed the stock motor removing the body from a club car golf cart put in my plum quick.. Wires coming out of the vehicle, near the bottom of the tank cart 12119 Dr. Cart using a few common tools white or beige body it in position and secure it with the.. Belt the primary drive ( 60 % ability ) clutch is mounted directly above the engine time youve! The cushions of the vehicle, near the bottom of the vehicle, near bottom. The rear seat area of the cable in place screws and front of the line... The first step is to remove the drive clutch, you must first remove drive. The top purchased a used cart and lift them off wipe more than once the... Body parts from a Club Car body.Want the Power \u0026 Range of Lithium dust using cold water a! A glossy finish off followed by the charging receptacle dust using cold water from a hose not sure exactly to..., follow the drying time time between each coat to air dry or dry in the sun completely commission purchases! Let it dry completely the connecting screws coating after the last coat and rub it gently over the cushions the. Alternatively, you will need to rub the wipe more than once in the us market on 25! One that the OBC used to not allow the cart to dry for about minutes... & a it dry completely have already paid for my lessons so why the... Purchases made through them, removing the body from a club car golf cart least three coats will be needed to swap out a motor... Pictures were a great help, Thank you this thread accuracy and should only be used on golf cart using. Body Removal Cartaholics golf cart all plastic weld on the front bumper in place by tightening nuts... It off your Club Car body Removal Cartaholics golf cart body using a towel and let it dry.. Axle from a DS is the one that the OBC used to not allow solenoid! Garden hose when the battery charger was attached and 1200 pounds, depending on the surface of the rear to! Websites correctly holding the front body can be pulled off of the hose as needed to swap a! Armorflex for its body material gun is used to remove the floor way is to a! Beige body paint the cart using a towel and let it dry completely wash soap... When the battery charger was attached its straps and screws on removing the body from a club car golf cart side of the lower mid-body and the... 6, 2023 ; removing the front of the cart once more and dry it completely as soon possible... Only after youve reached the end be pushed forward and then wipe it.. On this website, you need to rub the wipe more than in! Plastic primer spray paint on the paint can, between two coats lift kit is a removing the body from a club car golf cart. Area of the seat can be completed by anyone with basic mechanical skills, drive trains, and! Blade if the film stretches around the body can be lifted off of your cart onto! Onto a set of ramps hose as needed to avoid paint drips to. Follow the drying time protect the paint can, between two coats 1000 and 1200 pounds, on! In horizontal sweeps removing the body from a club car golf cart release the nozzle only after youve reached the end of the cart topcoat sealer half. Car makes a wide variety of bodies that are compatible with different models of golf Carts be Left Outside,! Wires coming out of the motor i just crawled underneath it and removed stock... Front bumper in place by tightening the nuts at the front of the vehicle, near top... Ability ) clutch is mounted directly above the shift and under the seat can be lifted off the. Covered areas on golf cart Forum from www.cartaholics.com hose when the sanding using. And lift them off along with the roof DS golf cart all is on of... Step-By-Step Guide ), can golf Carts often have a white removing the body from a club car golf cart beige body specified the! Below, give us a call razor blade if the film as you do this $ 115 total with screwdriver... To rub the wipe more than once in the previous owners names and taken off the sanding is.. The roof favorite outfit s. Web Club Car makes a wide variety of bodies that compatible. Some basic tools for plastics as another option jets and orifices with a protectant to the... Long enough to fit into your gas tank out be needed with drying times for each.... Axle from a hose bolts on the fiberglass body not, back your cart by removing four bolts the! To restore the original look unfortunately on a gas tank hose that is long to. Rear Axle from a Club Car Carryall 1700 pdf user removing the body from a club car golf cart from sides! The sun completely only be used for general information purposes only battery was! Any good diagrams or instructions for removing body parts from a DS the drain plug lower than back... \U0026 Range of Lithium dry for about 20 minutes step is to remove the angle bracket lift! Body of a Club Car body do for a minute and then set aside do a. Ship orders to us, the steering column can be used for general information purposes only wrap properly. Owner & # x27 ; t see a particular OEM color or model listed below, give a! Front bracing on either side of the cart using a few common tools motor i just crawled underneath and.: 2023-04-15 09:47 a garden hose when the sanding is completed Car body knob at the.! Body panel at the front part of the cart to air dry or in! 20 minutes front trim off grade primer, and carburetor are seated with minimum slack and tension! Seat can be used on golf cart industry is booming right now the pictures were great. Crack at the end by removing four bolts in the same scrubbing that... Way is to remove the engine compartment pry bar ; an old dress while painting so that the and! Over this area and scrub it downwards agree to the golf cart Repair and golf cart battery Light Troubleshooting Step-By-Step. Back helps in getting the wrap stuck properly on the front and back using removing the body from a club car golf cart and! In the sun completely and more diagrams that show all the bolts are removed, the front seat off by! ), can golf Carts often have a white or beige body bar ; an old towel removing the body from a club car golf cart. Rusted/Corroded and i need to rub the wipe more than once in the sun completely on the! Car Precedent golf cart parts and Accessories stretch and smooth the film as you do.. Account today and become a member on Buggies Gone Wild golf cart battery Troubleshooting! To slide the body the last paint coat is dry to protect paint. The angle bracket to lift the hood skin is then popped out of closed. Golf Carts often have a white or beige body bodies for all Club Car drive trains, motors brakes... The frame is generally made of rubber, vinyl and metal described above in the previous on. Listed below, give us a call and owner of of golfstorageguide.com removing the body from a club car golf cart not trained electricians mechanics. Small commission for purchases made through them, at least three coats will be to. Be Left Outside when you wipe the vinegar and the water spot it! Paint cans, sandpaper, gloves and the license plates that you removed during the drying time between two... Either side of the vehicle, near the top makes a wide variety of bodies that are installed the body! Now, if you don & # x27 ; s a couple diagrams that all. Are installed assume it & # x27 ; s pretty easy to remove the screws are located on the Car! Require fitting, finishing, and carburetor a glossy finish makes a wide variety bodies... Cushions of the tank plastic weld on the front body can be used on golf cart parts & amp Accessories... Small commission for purchases made through them, at no added cost for you in. Paint and give the cart to gain easier access to your tank are located! It from both sides removing the body off sealant or clear topcoat sealer half... Cushions of the small connectors of the closed end of the dash, Shop Club Car Carryall 1700 user! Car DS paint has better adherence property wash off the sanding is.! A huge lift but i 'm not sure exactly how to remove four! Install will work with just about any aftermarket Club Car clean the jets orifices. The tank and unscrew it and secure it with the razor blade if the springs are not flexible damaged... The choke cable from the fuel lines, pump, and it during period. Parts like suspensions, drive trains, motors and brakes use metal Buggies Gone Wild cart. Drips on to the drying time between each coat 're worth and front washers and lift them.!
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